TSXDST1635输出模块_漳州鼎晟达自动化设备有限公司

TSXDST1635输出模块

Pilz：高速折弯机的好搭档--第二代PSENvip

供稿：皮尔磁工业自动化贸易(上海)有限公司 2015/12/4 14:01:38

：人气：226

2015年5月8日国务院发布了《中国制造2025》规划，提到了制造业是国民经济的主体，是立国之本、兴国之器、强国之基。力争用10年时间从制造大国迈入制造强国行列，大幅提高我们装备制造业的水平。作为机械领域的专家—Pilz公司除了考虑为用户不断开发先进的解决方案外也一直探索如何使得解决方案能够提高用户设备性能。

近Pilz公司推出了第二代PSENvip折弯机视觉保护系统，其配合PSS 4000系统的评估模块PSSu K F FAU P能够为高速折弯机提供可靠的、符合欧洲标准EN 12622的解决方案。

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众所周知普通的折弯机（中低速折弯机）都会有快慢速转换点这个概念，在该点之上折弯机的上模部分将会以大于10mm/s的速度进行下行—快进；在该点之下折弯机的上模部分将会以小于等于10mm/s的速度进行下行—工进。根据欧洲标准EN 12622的要求在快进阶段需要对上模部分的下方进行防护，一旦有异物侵入立刻停止快进动作；在工进阶段由于上模部分的运行速度较慢造成伤害的可能性较小，所以在这一阶段无需对上模部分的下方进行防护。

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过去由于折弯机本身的机械停机响应速度以及传感器+系统的响应速度的问题会影响快慢速转换点的位置，如果位置太高则影响折弯机工作的效率，如果位置太低则无法满足上模部分紧急停止的距离要求。为了鱼和熊掌兼得，Pilz公司推出了第二代PSENvip折弯机视觉保护系统结合PSS 4000系统的评估模块PSSu K F FAU P的解决方案能够使得我们不再需要快慢速转换点这个概念。这样上模部分就会以较快的速度直接到达待折弯的板材上方进行折弯工序，工作效率能够提高至少40%。

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实现这样一个高速折弯解决方案的原理是怎样的呢？第二代PSENvip折弯机视觉保护系统在传统的视觉保护区域底部增加了1个自我动态屏蔽检测点，配合使用的PSS 4000系统需要获知来自于CNC系统关于上模部分当前位置的数据信号。当自我动态屏蔽检测点检测到物体时且当前来自于CNC系统关于上模部分当前位置的数据信号也正好是动态屏蔽点这个位置时，PSENvip自动将本身的OSSD输出进行屏蔽（保持为1）。如果来自于CNC系统关于上模部分当前位置的数据信号没有到达动态屏蔽点这个位置时就有物体遮挡了第二代PSENvip折弯机视觉保护系统的自我动态屏蔽检测点则PSENvip会立即将OSSD输出变为0，因为在到达待折弯板材之前就碰到物体的话，那有可能是操作员的手或手臂。PSENvip视觉保护区域的这个自我动态屏蔽检测点和来自于CNC系统关于上模部分当前位置的数据信号构成了类似双通道的原理。

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整个解决方案的控制部分是采用了Pilz公司创新的自动化系统—PSS 4000。针对折弯机行业的解决方案，Pilz开发了PSS 4000系统在折弯机上的评估模块PSSu K F FAU，其分为普通版本PSSu K F FAU B和版本PSSu K F FAU P。普通版本评估模块PSSu K F FAU B可配合第二代PSENvip折弯机视觉保护系统在中低速折弯机上的应用。版本评估模块PSSu K F FAU P可配合第二代PSENvip折弯机视觉保护系统在高速折弯机上的应用。PSS 4000系统的软件工具—PAS4000能够提供一个用户体验非常良好的编程环境。Pilz官网下载的PAS4000软件工具就已集成了折弯机应用相关的软件功能块，其中包含了高速折弯机应用上需要的折弯点控制功能块、PSENvip输出屏蔽功能块等，此外还包括了一般功能块，例如急停按钮、脚踏开关、门、双手控制、阀控制等。

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目前第二代PSENvip折弯机视觉保护系统结合PSS 4000系统的评估模块PSSu K F FAU P的解决方案已经成功应用于奥地利百超机床有限公司以及日本天田机床有限公司。

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Wiedeg Electronics 2927641 A/D wandlerka. einkan. 636.015/1.5.01 UN!

Wiedeg Electronics 4706035 CPU Card 635.023/1.35 - UN! -

Wiedeg Electronics 4709934 Memory Card 635.003/1.14 - UN! -

Wiedeg Electronics 4709537 24-bit - Meter 636.014/1.1 - UN! -

Wiedeg Electronics 4709627 Tug-Controller Card 632.038/1.1 - UN! -

Wiedeg Electronics 4709771 D/A Converter Card 636.016/1.2 - UN! -

Wiedeg Electronics 4709640 CNC handover card 632.039/1.1 - UN! -

Wiedeg Electronics 4709640 CNC Transfer 632.039/1.1 - UN! -

Wiedeg Electronics 4706035 CPU Card 635.023/1.35 - UN! -

Wiedeg Electronics 4709380 CPU Card 635.004/1.10 - UN! -

Wiedeg Electronics 4709875 Ramp-donor leading axle 636.034/1.1 UN!

Wiedeg Electronics 4709875 Ramp-donor F. Axle 636.034/1.1 - UN! -

Wiedeg Electronics 4709875 Ramp-donor leading axle 636.034/1.1 UN!

Wiedeg Electronics 4709627 Tug-Controller Card 632.038/1.1 - UN! -

Fanuc a20b-1000-0970/04a Card

Mannesmann Rexroth 4we 6 j53/ag24nz4 Solenoid Valve 456448/0-UN! -

AGIE 616011 3 bab-01 a back board

AGIE wid-02 a2 Wire Distribution no 622523.9

AGIE ZCH. No. 614 482.9 Extension Board

AGIE wid-01 a2 Wire Distribution no 622513.0

AGIE wid-02 a2 Wire Distribution no 622523.9

AGIE NNC 3000 C DYB 100 Card ZCH. No. 615 262.3

AGIE MJG 3408 D Engine Supply ZCH. no 613.300

AGIE 615171.6 Back Board for Intel MJG 0150 B

AGIE 619942.6 Power Adapter ejg6013a

Bosch 048857-110 accessory for all modules SM 5/10... 50/100 - UN! -

Holder de100ld Induction Motor 3 ~ - UN! -

Gossen METRAWATT-u2687-v009 electricity meters-UN! -

Murrelektronik 56601 Expansion Module

Murrelektronik 56450 Cube 20 bn67 di08

Murrelektronik 56200 Analog Input Module

Fanalog ZS 1231 PCB for fanalog PC 12

WABCO pc-12 R Control Module

Lenze emb8253-e Brake Unit

Chassis for Machine Control Panel 55x52x12cm

Electromatic RUNDEL 02912/0290 Digital Display Unit 4 numbers

Euchner tz1le024rc18vab SAFETY SWITCH TZ = Un!!!

Heidenhain ROD 426b.016-1024 Encoder ID. No.: 254 204 0p

Electronic product Electronics Module Maho Scan Id. No. 27.073.327 REC. 2

SOPREL cpc-110a/30 Card 7.32.010

CTE research cte410d Card

Western Digital 61-000328-01 Card

Infranor 11026 00 032 Card

BTI VS-R-opdec Super Magnet-UN! -

Lappkabel Multi-Standard SC 2.1 1x16 gnye 50 mtr. - UN! -

Eltra el63e 250z5l10s3ma. 086 Encoder

Eltra el63e 500z5l10s3mr. 086 Encoder

SOPREL cpc-110 a/30

Expander ? 235.25 x 12.7 MM

Rollon CEX 45-150-2rs Linear Unit Runner-UN-BNIB

Bruckner SG MK 3 5121 -3 Revolving High Performance Tip-UN -

Euchner TZ 1 LE 024 MVAB-c1828 Safety Switch AC/DC 24 V

Siemens c98043-a1206-l17 03 Circuit Board

Angst + Pfister DT 80 0021 0063/817 x 6 Round Cord Ring Pack = 6 St. ungeb

AMG SAF 005/6/174019 Twin Piston Swivel Drive

Vegetable 554/20/d 195-1-1-5600 Angle Seat Valve 3/8"

Festo dngzk - 63-200-ppv-a Cylinder 36444-UN! -

Pneumatic Cylinder L = 1365 MM-UN! -

HOERBIGER-ORIGA pa62250-0400 Cylinder azv3d5080-UN! -

Lumberg 0950 ISL 205 Interbus-S

Lumberg 0950 ISL 201 Interbus-S

Lumberg 0950 ISL 205 Interbus-S

SKF BSD 3062 G Axial Angular Contact Ball Bearing > UN! <

Helukabel jz-602 UL CSA 3xawg 16 Grey P/N 83071-UN! -

Siemens 6fx8002-5da05-1ba0 Motion Connect Connection Cable-UN! -

Siemens 6fx8002-2eq10-1ae0 Signal Cable-UN! -

Renishaw a-2037-0020-00 mi8 Interface Unit > UN! <

Renishaw a-2037-0020-01 mi8 Interface Unit > UN! <

Renishaw a-2075-0020-01 mi8 Interface Unit > UN! <

REXNORD 9650-37-000 Clutch 21014735 05/05 - UN! -

REXNORD 9650-37-000 Clutch 21010139 07/06 - UN! -

REXNORD 9650-37-000 Clutch 21013963 05/07 - UN! -

IFM pn3000 Pressure Sensor g1/4 - UN -

Pilz PNOZ x3p 24vdc Safety Relay id.no.777310 > UN! <

BALLUFF Bus m18m1-gpxi-02/015-s92g Ultrasonic Sensor bus0020 > UN!

Bauer bg05-31/d05la4-tf-k/e003b9 Gear Motor

Bosch 048118-402401/047850-402303 Card

Bosch Rexroth r165121420 Ball Car-UN! -

Siemens 6es5524-3ua13 SIMATIC Communication Processor E-Stand 4 + 5

Engine Pipe 4181 ikg4181/01030 16qmm length = 10 M > UN! <

Kapsto GPN 910 3044 Cover plugs ? 66.0/60.2 MM = PU 468 Piece >

Siemens 6sc6100-0na01 FBG scheme

Siemens 6es7972-0ca33-0xa0 TS Adaptor

Siemens 6es7141-1bf10-0xb0 et 200x + 6es7194-1fc00-0xa0 Connector Plate

Siemens 6es7963-2aa00-0aa0 SIMATIC Interface Module Interface Module TTY E Sta

Allen Bradley Cat 1747-l524 PROCESSOR UNIT SLC 500 Series C

Baumüller BFN 3-1-50 Mains Filter

Bosch Indramat CTA 04.1n OP Panel Display

Fanuc a20b-0007-006.02a System Board

Fanuc BMU 1m-1 a87l-0001-0084 06c CNC Memory board

Heidenhain EXE 610 f10 interpolation digitizing Encoder ID 218 597 02

Heidenhain NR 251 681 08 - 1024 Imp. Encoder Encoder ROD

Rexroth 4 TE 10 d32/cg24n9z4 Hydraulic Valve + Hydronorma gz63-4-a 324 24v Coil

Mannesmann Rexroth 4we 10 D 32/cg24n9z4 Hydronorma Hydraulic Valve

Herion D z5 CS 10 H GZ 70 Hydraulic Valve 60 152 42 Max 100 BAR

Merkle IP 100.25/12/400 .00 .204 U Hydraulic Cylinder

Merkle IP 100.25/12/500 .00 .204 U Hydraulic Cylinder

Hydraulic Ring you 0,5h06e1 Pressure Control Valve Lockable = Un!!!

Rexroth 4we 6 d62/ofeg 24n9k4 Directional Control Valve 24 V Coil Voltage

Vickers dg4v-3s 2c M U h5 60 SOLENOID HYDRAULIC VALVE 24v Coil Voltage

Rexroth 4 TE 6 d52/ag24nk4 Hydraulic Valve

Klockner Moeller zm6-40 Trigger Block