7DO721.7 DO721模块_漳州鼎晟达自动化设备有限公司

7DO721.7 DO721模块

1、背景

1．1定义

平衡机是测量旋转物体(转子)不平衡量大小和位置的机器。

任何转子在围绕其轴线旋转时，由于相对于轴线的质量分布不均匀而产生离心力。这种不平衡离心力作用在转子轴承上会引起振动，产生噪声和加速轴承磨损，以致严重影响产品的性能和寿命。电机转子、机床主轴、内燃机曲轴、汽轮机转子、陀螺转子和钟表摆轮等旋转零部件在制造过程中，都需要经过平衡才能平稳正常地运转。根据平衡机测出的数据对转子的不平衡量进行校正，可改善转子相对于轴线的质量分布，使转子旋转时产生的振动或作用于轴承上的振动力减少到允许的范围之内。因此，平衡机是减小振动、改善性能和提高质量的的设备。

1．2分类

平衡机可以分为重力式平衡机和离心力式平衡机是两类型。

重力式平衡机一般称为静平衡机。它是依赖转子自身的重力作用来测量静不平衡的。仅适用于某些平衡要求不高的盘状零件。离心式平衡机是在转子旋转的状态下，根据转子不平衡引起的支承振动，或作用于支承的振动力来测量不平衡。其按校正平面数量的不同，可分为单面平衡机和双面平衡机。单面平衡机只能测量一个平面上的不平衡(静不平衡)，它虽然是在转子旋转时进行测量，但仍属于静平衡机。双面平衡机能测量动不平衡，也能分别测量静不平衡和偶不平衡，一般称为动平衡机。

1．3动平衡机原理

图片2.png

动平衡测试系统的结构如上图图所示，在平衡系统的转子支撑点两端各有一个压电传感器用以拾取转子的振动信号，而在转子的一侧的光电开关是用来获取相位基准以及转速信息。三路信号送入数据采集器，然后上传至上位机对信号进行处理,通过的解算，得到Ⅰ、Ⅱ校正面所需校正量的大小和相位，据此就可以实现对转子的不平衡校正。

2、方案

2.1 传统控制方案

动平衡测试机传统上是采用工控机和数据采集卡组成信号采集、处理和逻辑控制系统，但这种方案由于使用工控机，造成系统整体可靠性差，对操作人员要求高，无法适应工厂车间应用要求。因此部分设备厂商转而采用工业领域广泛使用的具有可靠性的PLC作为控制方案。

2.2 控制要点

动平衡测试机对数据的采集要求属于基于脉冲同步的高速模拟量采集，即当系统捕获脉冲信号后立刻触发数据采集（从模拟量模块上获取具体数值）。在实际应用中，触发系统进行数据采集的脉冲频率不低于840Hz（以测试对象为额定转速2100rpm, 12对极的电机转子为例）。因此要求主机和模拟量采集模块都具备高速响应的能力。

系统具有大容量的数据存储器，能保存每次采集的数据。

2.3 合信技术的控制方案

针对动平衡测试机的特点，合信技术推出了一种特殊的模拟量模块（CTS7 231-7HA32），该模块的数据采集时间为16微秒，采样频率62.5kHz。根据采样定理，如果系统数据采样频率要达到840Hz，则模拟量采样单元需要840*5=4.25kHz以上的速度，才能较好地还原信号；如果需要更高的采样精度，则需要更高速度的模拟量采集模块。由此可见CTS7 231-7HA32模块完全胜任动平衡测试机的要求。

在保证模拟量模块能够准确及时获取信号的同时，合信技术优化了CPU程序获取数据的机制，通过让采样脉冲信号触发具有更高响应优先级的高速计数中断来获取数据。CTSC-200 CPU的高速计数中断延迟仅为60微秒，即PLC程序获得数据的频率为16kHz。

在实际应用中，采用合信PLC的动平衡测试机的数据采集速度和质量已经达到了数据采集仪的效果。并且CTSC-200 CPU快速的浮点数处理能力也完全能够胜任后续数据处理的要求。

下表为几种类型方案对比：

合信PLC方案

标准PLC方案

工控机方案

优点

系统数据采集速度快（模拟量模块62.5kHz，PLC程序16.6kHz）；CPU数据处理速度快；CPU数据容量大。PLC性能可靠，完全适应各种工业应用场合。

PLC性能可靠，完全适应各种工业应用场合。

数采卡数据采集速度快；工控机数据容量大；能够实现对数据的复杂算法处理

缺点

算法编程复杂，不直观。

PLC响应外部中断速度慢，数据采集模块速度慢（高只能实现1kHz的数据采集），由于速度慢导致采样数据延迟时间大，致使测量精度低。算法编程复杂，不直观。

可靠性差，无法长期工厂化的运行，系统维护不便。

2.4 合信技术方案组成及产品列表

图片1.png

序号

名称

型号

数量

备注

CPU 模块

CTS7 216-2AD33-0X40

布尔运算0.15us；浮点运算8us；72K 程序存储空间；110K 数据存储空间。

EM231

CTS7 231-7HA32

单通道快速数据采集模块，模块数据采集速度16us；

EM223

CTS7 223-BPH32

8DI/8DO 数字量扩展模块

TP07

CTS6 T07-CH020

7寸触摸人机界面

3、结论

本文描述了一种基于合信技术CTSC-200 PLC的动平衡测试机的控制方案，这个方案解决了其它品牌标准PLC无法进行快速数据采集的问题，并且同工控机的方案相比，可靠性更高、价格更低，性价比优势。

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(RR7-4) 1 LABEL AIRE 1002706G TIMER & DRIVER CARD

(T3-2) 1 NIB VERSA VALVES VIZ-3601-LOVB LOCK OUT VALVE

(X11) 1 ALLEN BRADLEY 105-A30NDKOV CONTACTOR RELAY ASSEMBLY

(L9) 1 NEW NETSTAL APCII 110.240.6139B

(I5) 1 New Oriental Motor 51K40Gk-Sm

(Q1-6) 1 CLEVITE BL-117A MOTOR DRIVE

(L15) 1 WESTINGHOUSE A200SABA-BLL2T STARTER W/CONTROL PANEL

(N1-1-1) 1 OMRON C200HE-CPU32-E CPU PROCESSOR/CONTROLLER

BALDOR MOTOR 74-PSL-0

Siemens Power Supply C73451-A3000-C10 DR20 24 VAC

(Q3-4) GOULD MODICON B885-002 MODULE

(V6-4) 1 MITSUBISHI AX40Y10C I/O MODULE

(PALLET) GAST 0253-101Q-G314DX VACUUM PUMP

(M4) 1 NEW GE 41B562145G6 RESISTOR MODULE / BOARD ELECTRO MOTIVE

(9278) Allen Bradley Communication Module 1203-GD2

RELIANCE ELECTRIC 45C69 OUTPUT MODULE **

(6862) Lucas Control Board 108.806-D

(10234) Plastic Process Equipment ADTA-2096 Thermocouple

(Q2-3) 1 CROMPTON 256-TWNU-QQHG TRANSDUCER

NEW ALLEN-BRADLEY 871C-A5N18-A2 PROXIMITY SENSOR

(X5-25) 1 NEW MCDONNELL & MILLER FS1 FLOW SWITCH

TESCH F127AX203 RELAY- NO BOX

EDMUNDS BS15144B-38-4 PROBE SENSOR

(I4) New Fanuc Robotics Ee-4526-671-001 Cable

(A8) 1 New Westinghouse AA23PB Model J Control Thermal Overload Relay

(Rr10-2) 1 Nib Warrick Controls 16Vma1M0 120V Relay W/ Socket

(H3-3) 1 SKINNER V955DB2100 4 WAY SOLENOID VALVE

(0957) Allen Bradley 700-RT00N000A1 Solid State Timing Relay

UNITED ELECTRIC J6-126 PRESSURE SWITCH

OMRON H5AN TIMER

Allen Bradley 45Lst-1Lea3-P4 Photoelectric Sensor

HONEYWELL R7848A-1008 AMPLIFIER AND POTENTIOMETERS

JOHNSON CONTROLS T-5210-1114 TEMPERATURE TRANSMITTER

OMEGA LVC-101-R SENSOR

(4853) Allen Bradley 1771-OAD Output 16PT 120 VAC w/ WA

OMRON S82G-1524 POWER SUPPLY 7AMP 24V 150W 14PIN

(H10) 1 NEW ALLEN BRADLEY 1771-E4C OUTPUT EXPANDER

(0545) Lot of 2 Uticor 75C48 Track / Rack for PLC

(8515) Keyence Data Controller DV-90NE

(X4-1) 1 NEW LEUZE ELECTRONIC LS 85/2 SE SENSOR

(RR31) FANUC 1C693CHS391C OUTPUT RAIL WITH IC693MDL630B, IC693MDL240 MODULES

(V30) 1 NIB HONEYWELL L456A 1008 TEMPERATURE CONTROL

New Johnson Controls Defrost Control A19ZBC-2 45-85F

(Q9-4) Nib Hach Lange Lzx919 Output Module

(X9-10) Mitsubishi Melsec A3NMCA2 Memory Module

(10132) BEI Encoder H29E-SB-1000-ABZ-7406R-LED-SM18-S

(7162) Siemens CPU Board G18000-N2100-S264

Allen Bradley SS Time Delay Relay 852S-NSB .5-30 S

(T2-3) 1 HUMPHREY 125 4E1 21 36 VALVE

(T2-4) 1 ALLEN BRADLEY 1747-PIC

(R2-5) New Ashcroft T720Ts060 Sensor

(S2-1) 1 NEW ASCO JKF8210G4 SOLENOID VALVE.

(M1) 1 DANAHER CONTROLS HR625102402E1 ENCODER

(6728) Bonitron Drive Interface Board 327414A1

(Q9-3) 1 LOAD CONTROLS PH-3A-HG POWER CELL

(L11-C) 1 NIB TURCK NI20NF-CP40-VP4X2 PROXIMITY SENSOR

(6161) Hydac Sensor Module 4445-A-600-000 600 bar 10-30 VDC

(9732) Imaje Adaption Board A14066 C NIP (only 1st one is nip)

Johnson Controls Damper Actuator D-3153-1

(G-TOP16) FANUC A16B-1211-0280/03A MEMORY BOARD

Asco Valve 8210G37 120V 1/2"

(L27-4) 1 NIB ASCO JKH8262G7MO SOLENOID VALVE

(I9-2) 1 PEPPERL & FUCHS 18459S NCN40-FP-W-TP4 INDUCTIVE AC SENSOR

(N2-1) 1 NEW PARKER 1JS432020 OIL FACTOR

(N2-1) 1 NEW PARKER 1J743-20-20 OIL FACTOR

(R2-4) 1 ARO 651790-A2DB PRESSURE REGULATOR

(L6) New Trane Vcx13650307-01 Control Board

WILKERSON REGULATOR R40-0B-000 **

(RR7-4) 1 JOHNSON CONTROLS P-8000-2 PROPORTIONAL ACTION PRESSURE CONTROLLER

(T1) NIB ALLEN-BRADLEY 1771-IBD-B INPUT MODULE

(RR26) FOWLER 54-550-777 ELECTRONIC DIGITAL THICKNESS GAGE

(Q5-5)1 NEW METRIX 5510C-M1297 PROXIMITY SIGNAL

WESTINGHOUSE BF22F CONTROL RELAY

POTTER & BRUMFIELD CHB-78-70012 TIME DELAY RELAY- NO BOX

HONEYWELL C645A-1022 PRESSURE SWITCH- NO BOX

HONEYWELL FE8B-TX6GE SENSOR- NO BOX

HUMPHREY 062-4E2-21-61-70-CD SOLENOID VALVE

ALLEN-BRADLEY 1769-OB16 SERIES B I/O MODULE- NO BOX

(X9-3) 1 PARAGON C KIT

(O4-1) 1 NEW DANAHER MOTION M092-FC-321B MOTOR

(0112) Gorman-Rupp Pump 24VDC W/ Maxon DC Motor 15650-006

(9453) Square D Pneumatic Timing Relay 9050-BO5E

(H2-0) 1 NEW PARAGON CARTRIDGE REBUILD KIT FOR 35V25 PUMP

(5704)F Allen Bradley Trip Unit 190-P006R 0.4-0.6Amp Thermal W/Relay 1Nc

(Q6-2) 1 ALLEN BRADLEY 1771-IKC ENCODER

(V18) 1 NEW AIR LINE FILTER LUBRICATOR

(0239) GE Pneumatic Relay 10A CR122A02202AA

(RR7-4) 1 JOHNSON CONTROLS T-9002-1 FLUIDIC RECEIVER CONTROLLER

(N1-2) WPC 800-218-00 PC BOARD I/O CONVERTER

(R2-2) 1 NEW AMPRO COMPUTERS A60259 A13028B BOARD

Allen Bradley 160-BMB2 Ser.A Dynamic Brake Module 460V 2-3HP 1.5-2.2kW

(5994) Asco Valve Repair Kit 302315

(9120) Foxboro Card Signal Conditioner P0121Kq

(L11-B) 1 ALLEN BRADLEY 1772-P1 PLC POWER SUPPLY

(V43) 1 TEMPTEK 213700 VT LS TEMPERATURE CONTROLLER PANEL

BTM Ram Latching Valve 13001

(RR11-3) 1 COPES VULCAN 860726-00001 REV 1 KEYBOARD DISPLAY CONTROLLER

(O2-1) 1 NEW HONEYWELL 72228BN3TV00N0C322-B6 VALVE

(K6) 1 GREYLINE 129024 MESSAGE CENTER

MERCOID DAW-38-113-8A PRESSURE SWITCH

BARKSDALE D2T-A80SS **

Mm6010 Transmitter

182-855 Rebuild Kit

OPTI MATE OP-420 OPERATOR TERMINAL 5VDC T14021

(N2-3) ALLEN-BRADLEY 150-A24NBD MOTOR CONTROLLER

DAYTON 6K410 AIR CIRCULATOR MOTOR

SMC VXZ2240-04-5M1Z-XG VALVE

(3761) Allen Bradley Motor Starter Sz. 3 509-DOD 115/120V

FLOWSERVE B100DA AUTO MAX PNEUMATIC ACTUOR

(RR4-1) 1 TURCK LT4E-Q21-LI0X3-H1141 FLOW SENSOR EZ-TRACK

(N3-2) DANFOSS 176B6005 CYCLETROL 150 DRIVE "150"

(X9-13) FOXBORO 910-HA4 CONDUCTIVITY / RESISTANCE CELL

1 NEW LOCHINVAR VAL2904 GAS VALVE

(N3-3) 1 NEW CUTLER-HAMMER E57-MAL-18T110 SENSOR

(8424) Asco Solenoid Valve 8210D32 NO COIL

(R2-4) 1 ASHE CONTROLS 8009 SERVO BOARD

(L21) 1 CUTLER HAMMER AF93AG0C003D DRIVE

(R2-1) 1 PASABAN PG-4190D CONTROL BOARD

(0140) Showa Measuring Sensor TCL-30 RARE

(V51) 1 EUROTHERM 810-047-000-105-621-24-000-000-00 TEMPERATURE CONTROL

Ss-Gnbs6-G Valve

(Q9-2) 1 LOT OF 2 NIB SMC C95SDB50-100 CYLINDERS 1.0 MPA MAX

(N2-2) BODINE ELECTRIC 34R4BFCI SMALL MOTOR

(RR14-1) 1 NIB HONEYWELL P7640B-1024 PRESSURE TRANSDUCER

AGASTAT 7012ADL TIMING RELAY

(9850) Turck Proximity Sensor B125-G47SR-FZ3X2 W/PG

(X7-1) 1 NEW RELIANCE ELECTRIC 0-51831-2 PC BOARD

(5290) Allen Bradley Contactor 775-NX22 4P 90A @ 600V 24V Coil

(Q9-1) 1 NEW SMC US1393 PNEUMATIC CYLINDER 145 PSI MAX

(X8-5) 1 ALLEN BRADLEY 109-C09BDA4E PUMP STARTER

(Q5-1) PARKER H77AA GEAR PUMP

GE FANUC IC693MDL640C INPUT MODULE

CHROMALOX ARC-540 TEMPERATURE CONTROL

new PARKER 15CN 1 74W M2 25B1B1 11 88 026677 001

(O2-1) 1 NEW AFS K-253932 CP-120-02 SENSOR

(5432) Cognex Multiphase PC Board 012056-4

HONEYWELL TEMP CONTROL MINI PRO UDC 2000

(O1-10) 1 NEW SIEMENS 3RG6243-3PB00 SENSOR

BTM Ram Latching Valve 1-013001

(X8-20) 1 HYDE PARK SM900A-100000 ULTRASONIC PROXIMITY SWITCH

(Q1-1) 1 NEW EAGLE SIGNAL DA2215A3 TIMER

(RR14-2) 1 NIB JOHNSON CONTROLS T22BBC-1C HEATING THERMOSTAT

(D3) 1 NIB ALLEN BRADLEY 1201-HA2 PROGRAMMING TERMINAL

(Q2-2) 1 NEW NORGREN R11-200-RNLA VALVE

(0197) ABB PLC Cable 3BSC950262R1

(9232) Herion Solenoid Valve 8028588

(Q5-1) 1 NEW NORGREN B64GNNKQD3RMN FILTER / REGULATOR

(V14) 1 NIB ASCO 314491 VALVE REBUILD KIT

Htl8318D1Ms Solenoid Valve

(M6-1) 1 ALLEN BRADLEY 1770-RD1 REMOTE DRIVER MODULE

(N1-1) SKF 143-011-562 HYDRAULIC PUMP

(V57-1) 1 NIB FURNAS 75HB14 CONTACT KIT

(0954) Bison Motor 030-250-9051 80RPM

(V11-2) 1 NIB TOTAL SOURCE SY6320G3 FORKLIFT POWER CONNECTOR

(RR26) 2000-4 REV.03 CIRCUIT BOARD

(8076) Allen Bradley Size 0 Reversing Starter 505-AOD7 w/OL Relay 115/120 V

(Q2-2) 1 New Milwaukee Cylinder A-61

(L9) 1 CINCINNATI MILACRON 3-531-2785A CIRCUIT BOARD

(0298) Seco Warner Remote Control Operator R1001 Station

(Q2-4) 1 GEMO 13710-1-1-A078 VALVE

(0368) Marposs Amplifier Board 6830203203

ABB 72A4824G02 OIL VALVE KIT

OMRON STP-YM TIMER- NO BOX

GE CR127B1003 PRESSURE SWITCH

ELECTRO PRODUCTS 55141 SENSOR

BALDOR KP0022A00 KEYPAD

1500-D-L1-S9-Oc Liquid Level Control Relay

Cr120A02002Aa Relay

ATC 7072AD4X4NLX BEAMSWITCH

CUTLER-HAMMER E58CAL18T110R2 PHOTOELECTRIC CABLE

SQUARE D 8501XTD2 TIMER

CHROMALOX AR-7024 TEMPERATURE CONTROL

ASCO HCL8262G152 VALVE

NEW DYNAMATIC 15-864-4 INTERFACE CARD LOAD

(5396) Reliance Electric Encoder Cable 3 Foot 4RC033 Controller / Terminal Board

(RR21-2) NEW SIGNAL SYSTEM AV-409 S3000 ALARM DISPLAY MODULE

(O2-1) 1 NEW KYLOLA 0000009514 KEK-4AG-NV GAUGE

(Q4-3) 1 NEW HYSTER 1357057 CONTROLLER FORKLIFT