BMXFTB2820施耐德控制器实际执行过程中,由于缺少有效的数字化手段,对 于实际执行焊接作业的工人的资质管控、焊接过程中工 艺参数是否存在超差等问题无法进行实时有效的监控, 存在人员资质与工艺要求不符,焊接工艺参数超差等问 题,对焊缝的质量带来重大隐患。焊接过程的参数记录 也以纸质手工记录为主,后续形成质量报告需要再次转 录,不仅效率低,而且容易出错。 因此,焊接过程工艺执行合规性管控是压力容器焊 接数字化车间建设的重点之一。将结构化后的焊接工艺 进入MOM 系统,在焊缝的每个焊层作为工步进行管理, 每个工步在MOM 中进行开工及完工报工操作,开工前MOM 系统根据工艺要求进行人员资质检查,对焊机、焊材进行扫码记录并由系统进行防错检查;焊接作业过程 中,通过MOM 与焊接设备的集成实现电流、电压及气体流量等焊机参数的数据采集,并通过MOM 实现与工艺参数的实时比对,对出现超差的情况进行记录及报警。 焊接完成后可以对系统记录的全过程工艺参数进行查看及统计分析。
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