147-000047-00

147-000047-00
147-000047-00
147-000047-00

　解决方案
　　基于罗克韦尔自动化产品的解决方案，其中包括：
　　• MAXX系列全自动裁断机和成型机
　　• 物料自动装卸系统，如自动卸胎
　　• 用于成型鼓、裁断装置和传送带的22台伺服驱动器
　　• 用于控制胎面胶张力的驱动器
　　• 用于实现和运动控制的Al l e n - Bradley GuardLogix 控制器
　　结果
　　• 将每个轮胎的成型阶段制造从50至60 秒缩短到38秒
　　• 使得OEE达到80%以上成为可能
　　• 自动化操作可省略了一部分人工操作
　　• 冠带缠绕速度从 6m/s 提升到 8m/s
　　• 在单次连续运动中即可完成内衬层胎侧预贴合组件与胎体帘布的贴合
　　• 生产率、性和工学并重
　　• 汉堡“轮胎技术 2009”商展会期间获得“创新和奖”
　　• MAXX 巩固了 VMI 的市场地位
速度、质量和是生产汽车轮胎的要义所在。因此，VMI Holland在2009 年推出了新的机床产品线MAXX，该产品线能够帮助轮胎制造企业大幅提升投资回报率。MAXX受到了热烈的欢迎：在德汉堡“轮胎技术2009”商展会期间，VMI Holland被授予“创新和奖”。
　位于Epe的VMI Holland的研发经理 Jan Grashuis 及其团队共花了两年时间将原始概念转化为 MAXX 工程样机。“们希望通过实施新型机电一体化机器概念来使质量更上一层楼。”Grashuis解释道，“们的目标是同时在尽可能多的领域内获得程度的改进。甚至可以理解为，们又重新进行了一遍基础工程设计。们也花了很长时间深入思考新MAXX机器产品线背后的基本原理。设计这一新机器概念的同时，们收了VMI在过去十年间积累起来的所有实践经验。因此，们现在得以提供一种集质量、工学、易用性、速度、和生产率于一体的机器，这些成就，程度上归功于罗克韦尔自动化。”
　　面临的挑战
　　轮胎成型机(TBM)是汽车轮胎生产过程中重要的元素之一。轮胎成型机用于将一系列胶部件，如胎面、胎侧内衬层等，通过导开、裁断、贴合等工艺制成生胎。
　　各胶部件从(工字轮等)料卷架上导开，依次在鼓上贴合各层胶部件。在本阶段中，材料的供给精度、长度以及非常重要。这些可变因素由TBM中的摄像机视。Grashuis解释道：“生产汽车轮胎的一个重要方面是加工每个轮胎所花的时间。这个时间应尽可能短。不久之前，TBM加工每个轮胎需要50至60 秒。而新型MAXX TBM则可在短短38秒内完成此过程。
　　客户可实现高达80%的OEE(设备综合效率)，能否达到此效率在程度上取决于客户的料卷尺寸及尺寸变更次数等可变因素。更短的周期时间加上更高的OEE即意味着更大的输出量。MAXX机器完全无需手动操作，操作员的主要任务是装载材料轴。许多重要参数实施配方控制，因此准确性和重复性。

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