TKK-5 NEA-10

TKK-5 NEA-10
TKK-5 NEA-10
TKK-5 NEA-10

一、系统概述
汽车制造厂的输送线和装配线是一个非常复杂的控制系统，它需要控制道岔、停止器、捉器、隔离开关、 急停开关、接近开关、光电开关、传送机、张紧器、提升机、举升台等许多执行机构。奇瑞公司二期工程总装车间采用两条装配线、四种车型混线生产，自动化程度 很高，控制系统复杂。整个控制系统分控制室和四个远程控制站，组成一个全厂工业局域网，远程控制柜PLC通过以太网将自己所控制的区域的生产情况传送 至控制室的计算机系统。
二、系统选型及特点
PLC（可编程逻辑控制器）作为在复杂控制系统中替代电磁继电器顺序控制而出现，从它诞生起，就具有良好的发展的前景和广阔的前途。随着总线控制和网络的出现和应用，PLC如虎添翼，不断向各个行业渗透。现在，在工业上几乎每个行业都可以看到PLC的身影。
公司根据自动化控制人员在产品实际应用上的经验和总结，在认真分析上的控制系统公司的产品的基础上，以及鉴于一期工程采用罗克韦尔自动化公司A-B品牌的PLC产品的良好运行状况，所以二期工程仍采用了A-B品牌的PLC，来控制整个车间的生产情况。
作为罗克韦尔自动化公司旗下拥有历史的品牌，A-B品牌PLC在工业界享有盛名。PLC-5系列PLC作为A-B品牌家族中成熟的产品，拥有许多功能模块，可以实现多种复杂的控制系统。
此外，罗克韦尔自动化公司的软件众多，功能强大，对A-B的产品有广泛的支持。有RSLogix 5、RSLogix 500、RSLogix 5000、SLC 500-A.I.系列编程软件，控制网组态软件RSNetWork等一系列梯形图编程软件包，为罗克韦尔自动化公司的产品提供了可靠的通讯能力、强大的编 程功能和的诊断能力和控能力，以及运行控制功能。
经过深思熟虑，终们确定了罗克韦尔自动化公司的PLC-5可编程序控制器、RSLogix 5编程软件、RSNetWork控制网组态软件以及RSView控软件组成的自控系统，来控制总装车间整个生产装配线，实现各项功能，满足整个车间对自 动化控制系统的要求。此外，奇瑞公司二期工程的焊装输送线和涂装输送线也采用了罗克韦尔自动化公司的A-B品牌PLC。
们选择的PLC-5/40E CPU，内存容量大，数据处理能力强，网络功能强大，带有以太网网口，不需要额外的以太网通讯模块。PLC-5/40E CPU使用钥匙开关改变处理器的操作模式：
RUN（运行）— 在运行模式下，用户不能创建或删除程序文件，创建或删除数据文件，或通过编程软件改变操作模式。
PROG（编程）— 在编程模式时，用软件编程不能改变操作模式
REM（远程）— 通过编程软件，在远程编程、远程测试、远程运行模式之间改变。RSLogix 5编程软件具有可靠的通讯能力、强大的编程功能和的诊断能力和控能力，以及运行控制功能：
诊断和故障查找工具
可靠的通讯功能
统一的项目视图
灵活的梯形图逻辑
符号编程
可选的梯形图视图
容易的通信组态
利用RSLogix 5梯形逻辑编程软件，可以优化系统性能，节省项目开发时间，提高生产率。上位机控软件RSView32是罗克韦尔自动化公司推出的组态软件平台，它使用方便，可以构造灵活的界面和强大的功能，用RSView32组态软件能开发出较强的组合画面：
快速灵活的画面切换
灵活有效的报方式
强大的功能和简单直观的操作方式
灵活实用的设置功能
实用的管理功能
利用上位机控软件RSView32，坐在控制室，就可以控现在的机械化设备，对现场的生产情况一目了然。

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