04-2874-001

04-2874-001
04-2874-001
04-2874-001

三家制品企业成功释放潜能，实现持续优化与改进
　　制品行业的生产具有动态性，并且受商品驱动。为了满足市场的高需求，企业在考虑采用何种过程、技术及新技能的时候，需要打破传统思想。
　　每一家公司所面临的机遇和挑战都不尽相同。有些公司可能在某个流程遇到了瓶颈，可以通过加强机器控制来加以解决，而有些公司则可能需要提高维护工作的可预测性并减少停机时间。尽管问题存在种可能，但解决这些问题的切入点只有一个，就是实现互联。
　　互联企业的先进解决方案和智能机器可以帮助制造商实现设备互联并掌握运营状况，从而实现自动化和实时控制。
　　改善运营
　　为满足市场的高需求，Milk Specialties Global 在制造智能方面投入资金，以期能够实时地分析与掌握运营状况，生产流程的改进。
　　该公司在其位于美的三大生鲜奶加工厂部署了罗克韦尔自动化的 FactoryTalk® VantagePoint® 企业制造智能 (EMI) 软件。在运营过程中，EMI 软件可以收集、关联和显示实时的过程、业务和实验室数据。它还建立起一套“记录系统”，用于产生一组一致的事实信息，以便据此做出决策。在此基础上，公司做出了许多合理的运营调整和投资，为满足市场需求起到了关键的作用。该系统显示，在做出这些积极调整后，工厂产量得到了明显提升(增加了 7%)。
　　此外，制造智能系统带来的全新分析功能也为工厂控制用水量起到了帮助作用。工人可以随时控排水量和水位峰值，密切关注用水量并解决泄漏等问题，以实现节水目标。
　　持续改进
　　Agropur Cooperative 发现，其加拿大 Don Mills 工厂无法再产生必要的无缝数据，来持续改善运营。为解决这一问题，该公司从罗克韦尔自动化引入一套先进的解决方案，对该工厂进行了现代化升级。这一解决方案包含一套 Allen-Bradley® ControlLogix® 控制器、PowerFlex® 变频器和 PanelView™ 人机界面 (HMI) 硬件。每个 HMI 均基于虚拟化服务器运行FactoryTalk® View Site Edition 软件，为所有其软件确定了标准化的环境。这为大量数据转化为有价值信息奠定了基础。
　　该公司还安装了 FactoryTalk AssetCentre 软件，用以进行自动化资产管理和版本控制，确保始终使用版本的文档。FactoryTalk VantagePoint EMI 则进一步提升了企业对离散系统全部数据的访问能力，使得负责持续改进的员工能够及时掌握车间状况。
　　这套集成式控制和信息解决方案可以为工厂经营者提供必要数据，有助企业做出明智的决策。借助于现代化的系统，该工厂现在每年可节省 2,500 小时的手动数据收集时间。
　　流程改进
　　为实现流程优化，Miraka 携手罗克韦尔自动化部署了一套系统，旨在帮助其新西兰奶粉生产厂优化运营。该公司在其工厂部署了 Pilion8® 模型预测控制 (MPC) 软件平台，这套平台包括用于控制、分析、测、可视化和集成信息及流程的各种模块，旨在发现流程改进的空间并实现产能化。
　　在这款创新解决方案的帮助下，该公司的旺季产能提升 4% 以上，湿度目标指数提高 0.04%，同时还加强了对蛋白质和脂肪的控制，每年减少脂肪和蛋白质损失逾 100 吨。此外，机器的优化使得工厂在旺季的每吨奶粉生产能耗降低 1%。
　　通过引入先进的技术和机器来收集更多边缘数据，企业可以深入了解如何充分发挥智能机器的潜能，并对故障做出预测，防患于未然。智能工厂经过优化的互联流程可以帮助智能制造商提升产品质量，提高敏捷性、增加收入，从而获得竞争优势。

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