METEOR2-DIG/4/L 752-02

METEOR2-DIG/4/L 752-02
METEOR2-DIG/4/L 752-02
METEOR2-DIG/4/L 752-02

经典是难以磨灭的历史，是自 的坐标。罗克韦尔自动化怀着对 经典的敬畏、对既往的责任，将现代 科技与传统经典深度融合，助力德 BORGWARD(宝沃)品牌再续传奇。
　　溯回至1919年，宝沃汽车在德 老牌工业发源地不莱梅创建，以持续 创新和全品系著称于世;发展到20世 纪50年代，宝沃汽车已经超过当时德 60%的出口份额成为德第三大汽 车生产制造商。在当时，宝沃与保时 捷并称为“赛道双雄”，其品牌影响 力可窥一斑。经过半个世纪的沉寂， 2015年3月宝沃汽车在日内瓦车 展上以“突破豪华界限的德智能汽 车品牌”宣言高调复出。是什么支撑 宝沃品牌的涅槃重生，何以成就“智 能汽车”高远未来?
　　智者尚智——着眼智能制造大格局
　　眼光决定格局，格局决定命
运。如何在智能制造 浪潮下快速搭建汽车 智造体系，抢占市场 先机?关键是决策者 的高瞻远瞩。作为中 德系品牌宝沃汽 车旗下个整 车制造基地，北京工 厂在设立之初即对于生产制造提出了要求：既需要满足德 系的制造要求 和工艺要求，还要同 时兼顾支持当前的“制造 2025”和“工业4.0”的标准规范。 宝沃汽车引进MES系统时，提出了多 项具体需求：
　　• 支持生产车辆的高度个性化 定制;
　　• 实现多车型共线、混线生产;
　　• 严格的生产跟踪追溯管理;
　　• 生产全过程可视化;
　　• 生产过程自动化路由控制;
　　• 生产操作自动指示等。
　　宝沃汽车希望在较短周期内建 设一个全集成、多功能模块的MES系统，能够覆盖整车制造基地的四大工艺车间(冲压车间、车身车间、油漆车间、总装车间，包含WBS、PBS以增强制造柔性)，实现全厂的智能化 管理。正源于宝沃汽车制造需求与罗克韦尔自动化互联企业理念的高度契合，该厂在规划时就采纳了罗克韦尔 自动化的建议，全部采购智能化设 备，为日后OT和IT、快速融合打 下了坚实的基础。同时，宝沃汽车 组建了100多人的IT技术团队，这也 成为建设互联企业的有力保障。罗 克韦尔自动化基于FTPC MES平台和 AutoSuite汽车行业套件的制造执行 系统(MES)解决方案，帮助宝沃汽车 快速部署并迅速成功上线投产，高起点地打造出一座的汽车智能制 造工厂。
　　经运行验证，FTPC(FactoryTalk® ProductionCentre) MES系统能通过信息传递完成整个生产过程的优化管 理。当工厂发生实时事件时，MES系 统能及时做出反应和报告，并对实时 数据进行分析处理，从而对事件进行 指导和处理。在FTPC MES系统中，可以有效减少企业内部不必要的资源消 耗和没有附加值的活动，优化生产运 营。在提高工厂及时交货能力，改善 物料的流通性能，提升生产回报率等 方面，FTPC MES的优异表现大大超出 了用户的预期。
　　业精于专——罗克韦尔自动化 提供可复制的成功模式
　　罗克韦尔自动化为宝沃汽车提供 的FTPC MES系统，覆盖整车制造基 地的四大工艺车间，包含生产计划 管理、生产作业指示、车辆过点跟踪 I、车辆路由调度RC、生产过程 控PMC、ANDON系统、质量管理、 报表等功能模块。众多功能模块 组成的“超级豪华阵容”能够“同台 献技”，根本原因在于系统采用了非 常成熟的FTPC平台。罗克韦尔自动化的FTPC平台早已 被用户高度认可，如今它是1000 多个工厂中的“指挥部”。众多成 功的应用案例，不仅保证了FTPC平 台的成熟性，也保证了系统的稳定性 和项目的后期支持力度。对于宝沃汽 车而言，选择一个成熟的平台， 地缩短了项目启动时间。FTPC平台 的“成熟”特性，也源于它是基于 稳定可靠的J2EE技术，并符合S88、 S95标准，具有成熟的应用模板。另 外，FTPC平台具备内置的配置/扩展 工具，使用图形化开发环境和柔性化 的流程配置编辑，支持在线业务修改及部署，采用SOA面向服务架构，与 第三方系统如ERP和还有车间现场设 备的无缝连接……

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