AD16-16(PCI)E

AD16-16(PCI)E
AD16-16(PCI)E
AD16-16(PCI)E

数控机床作为一种柔性的、能的自动化机床，很好地解决了复杂、精密、小批量和多品种的零件加工问题。随着数控机床设备在工业的广泛应用，其运行的性也显得愈发重要，的数控机床设备可以有效保护操作人员的人身，避免设备的频繁故障，提高企业的生产力水平。
　　为了提高设备的等级，某动力公司位于的生产基地于2012 年启动了设备防护改造工程，希望通过对机械加工设备的升级改造，避免由于设备功能的缺失或不完善可能导致的隐患，满足长远的 EHS目标，进一步提升企业的市场竞争优势。
　　先让们看看这家改造企业的背景：
　　该公司是一家多元化的动力管理公司，其生产的电力、流体动力和机械动力产品广泛应用于建筑、飞机、卡车、汽车、机械以及各种商业设施，年销售额超过200亿美元。此次改造的工厂是其位于的28个制造基地之一，主要生产各种液压弯头、接头和管件等产品。
　　三重挑战，如何个个击破?
　　本次整改项目共涉及65台套设备的机器改造，其中难度的是20台 MAZAK数控机床的系统改造。
　　先，作为企业生产的核心设备， MAZAK数控机床的改造方案稳妥，只可成功，不可失败。此外，MAZAK数控机床设备的使用率，设备每天工作16个小时，每小时开门20次，一年总计11.2 万次的开门次数，这要求所用方案可靠和耐久，可以耐长期高负荷的运行条件。
　　令企业头痛的是，原设备的PLC 系统代码被保护，由于不能获得原设备 PLC的代码，改造时无法对设备做内部改变，但同时又要满足数控系统机器的防护要求，新方案需要一个创新的设计思路。
　　总结来说，此次升级改造需要的不仅仅是系列产品，而是一个针对现有数控机床特点而设计的、完整的定制化解决方案。
　　好产品 ， 更要有好的解决方案!
　　凭借在美同类项目的成功应用经验，以及遍布各地的专业而快速的销售和执行队伍，罗克韦尔自动化针对工厂现有设备的具体情况，为其量身定制了系统升级方案。
　　改造前，数控机床设备的均采用单回路形式，改造目标是实现级别category 3。
　　先，罗克韦尔自动化的项目实施团队反复多次和工厂多个部门讨论，查找资料，吃透原机器结构和控制原理，熟悉机器的各种状态，包括：设置、数控编程、运行(手动和自动)、小批次和大批量、维护和调试状态等，新改造方案考虑上述各个方面。
　　在充分了解设备情况后，实施团队严格遵循机器标准(ISO 13849 和 IEC 62061)，增加防护系统并嵌入到现有系统中运行。
　　整体逻辑图如图1所示，新系统按照SIL 3标准来设计，新旧系统独立而又并列运行，而且并行的输入、串行的输出将新系统和旧系统的措施有机结合起来，这种冗余的结构设计是方案的一大亮点，保证了系统的稳定运行。
　　为保证改造方案的化，本次改造采用原型机试制和批量生产的方式。改造前，这些数控机床设备就在长期高负荷地运行，所以改造方案满足苛刻的运行条件，不适宜一开始就批量改造，所以用19号机器先行改造，运行2个月后，针对效果提出进一步改进措施，而后全部用更新后的方案批量改造。
　　机器的耐久和稳定运行是本次改造的重要目标，为达成该目标，除了采用冗余的系统架构外，实施团队还采取了一系列的措施，包括：浮动推拉门、防震设计、通风防尘设计和备用回退选项等。

Fairchild 1022 Pressure Regulator
1pc Xilinx XC2V6000-6FF15​17C XC2V60006FF151​7C -
PIC16F886-I/SP 16F886 MCU DIP Microchip
LOT OFFS75RE3 EUPEC / INFINEON MODULE
FAIRCHILD INDUSTRIAL PROD 15479-7 USPP 154797
Fairchild Pneumatic Volume BoosterAircra​ftFREE SH
NIB FAIRCHILD MODEL 1000 PRECISION PRESSURE REGULATOR
Sola SDN2.5-20 Red Redundant Module 24 Volt DC 20 Amps 6 Power Supply
Banner Engineering 26420 MAXI-AMP POWER SUPPLY MODULE NIB
FUJITSU DENSO B14L-5105-0178​A#A2 POWER SUPPLY
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QL200 PIC ICSP Microchip LCD USB MCD ICD Development Board /Learning Board Kit
Pressure Gauge The Hoke Phoenix With Valve & Fittings Steampunk
ADG408BN ANALOG DEVICES 25 WITH FACTORY COFC
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Panasonic DBS 576 VB-44033 DBS 576 Power Supply Module
ALLEN BRADLEY 2100 SIZE 1 MOTOR STARTER 30 AMP BREAKER MCCB MCC BUCKET STYLE
FUJITSU FANUC A06B-6045-H001 H002 VELOCITY CONTROL UN IT KITAMURA MYCENTER2 P1 B
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PAL16L8-5JC 460 ADVANCED MICRO DEVICES ORIGINAL FACT BOX HAMILTON NET LABEL
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10 X EP610PC-25T ALTERA ORIGINAL IC FACTORY TUBES EP610PC-25
Acopian Power Supply Model 28E30 - Miniature AC to DC Power Module NOS
ALLEN BRADLEY 2100 SIZE 1 MOTOR STARTER 30 AMP BREAKER MCCB MCC BUCKET STYLE
50 Fairchild MJE3055 NPN Power Transistors T0-220
EPM7064SLC84-1​0N ALTERA EPM7064SLC84 EPM7064SLC84-1​0 - IC
Dekabox DB62 Decade Resistor 1111110 Ohms
: 800 - INFINEON PEB2026TPV1.1.
BYM300B170DN2 EUPEC INFINEON MODULE
4 FAIRCHILD PNEUMATIC PRESSURE REGULATOR EA-1463
FAIRCHILD INDUSTRIAL PROD OPSD-100 NSFP OPSD100
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Taylor Mag Pipe Sensing Head 3 Pipe Hazadorous Locations
FAIRCHILD INDUSTRIAL PROD 15433T USPP 15433T
Microchip PIC 12F629 I/SN SOIC 150mil 100 pieces
125 ALTERA EPM5128JC-2 Logic Device
1 FAIRCHILD GOVERNAIRE 1000 PRECISION REGULATOR NIB
27574 WeighTech MW2001 Display Screen only
FAIRCHILD 4514 AIR VOLUME BOOSTER SUPPY:250PSI NIB
SuperMicro PWS-0050-M SP382-TS Power Supply Module FULL MFR WARRANTY
OMRON C200HW-PA204 POWER SUPPLY MODULE 120/240VAC TESTEDQUANTITY
Pinion Gear ID 60 mm OD 5 3/4 44Tooth
Rexroth amplifier board VT5011/12 S33 R5 engl. #4 .
Lot - Thermocouple Connectors Type J 5prs. Ceramic Omega
Fujitsu 9600 E16B-3025-R070 BNWU0A Network Card v.01 Ci
AND ORIGINALFS150R12KT4 EUPEC / INFINEON MODULE
FAIRCHILD INDUSTRIAL PROD 30233-R NSFP 30233R
Xilinx XC2S3000 FG676AMT0217 FPGA Virtex-II™ Family
34008 Telemecanique LCD1210 Contacter 25A continous current
20Maxim MAX1999EEI MAX1999 Acer Compaq HP IC
Altera EPF10K10QC208-​3 EPLD 208-PQFP
SAMSUNG / BN96-03735A / Module Power Supply
50 Fairchild E13005-2 AMP Output Transistor TO-220
2 x SL20312 FAIRCHILD
100Microch​ip PIC16F877A 16F877A I/P DIP
BSM150GB170DLC EUPEC INFINEON
Gidel PROC_DSP PROC DSP REV 02 PCI DSP Processors and ALTERA STRATIX 40 PLD
VICOR URAM2C22 - Output Ripple Attenuation Module
ALTERA EPF10K50RI240-​4 FLEX 10K FPGA 50K 240-RQFP -1
Analog Devices 284J Isolation Amplifier IC
Fujitsu FC9604REC2 5SPQ10G1AA REC2 FDLC RECT unit
PWS-651-1R 1U power module for Supermicro 1U redundant power supply
HP 419733-001 450 Watts 12V DC Power Supply Dual DC-DC Converter Module
FAIRCHILD INDUSTRIAL PROD 63232NS NSFP 63232NS
FAN8042 - 5-CH Motor Driver - Fairchild Semiconductor
SQUARE D SCHNEIDER SURGELOGIC TVS4EMA32AC SERIES 002 SURGE PROTECTIVE DEVICE
FAIRCHILD MODEL 95 GAGE GUARD PRESSURE REGULATOR 5-100PSI 1/4NPT 2500PSI 49714
Motortronics LC2-1-P 240/480V Drive
20Maxim MAX8771 MAX8771GTL QFN48 Chipset
NIB FUJITSU OPTICAL PRE-AMPLIFIER BP1A01AA-SC
FAIRCHILD INDUSTRIAL PROD EA-19453-1 NSFP EA194531
Fujitsu Allegra 192 F9030-01 MPB1 Main Processor Board
3 Altera EPM7128SQC100-​7 MAX 7000 CPLD 100-PQFP old stock
18 Arrow-Hart Magnetic Relays Type B Most 220/550V
FAIRCHILD MODEL 30 MIDGET PRECISION REGULATOR 30233
Astec Power Supply 73-552-0005 380V 20V 1.6A Module MVP Series
Fairchild 30232 Pneumatic Pressure Regulator
FUJITSU FANUC A06B-6045-H005 H006 VELOCITY CONTROL UN IT KITAMURA MYCENTER2 P1
Fujitsu FC96121-IO3​ SNCLNU92AA FLM-150 LW SPD SW
SIEMENS CPU313C SIMATIC S7-300 W/ POWER SUPPLY 7 MODULES AND SIMATC NET
100114FC FAIRCHILD
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100x Original L7915CV L7915 LM7915 7915 Fairchild m
FAIRCHILD 7444APC PARTS - 29
FAIRCHILD HLMPD150A RED LOW CURRENT T1 3/4 5mm 2000
BSM100GB120DN2​K EUPEC INFINEON MODULE
HONEYWELL MICRO MODULATED LIGHT SWITCH FE MLS 7A 1011 NEVER /
20Maxim MAX1999EEI MAX1999 Acer Compaq HP IC
NEC PA-PW55-B CARD POWER SUPPLY MODULE BOARD PHONE SYSTEM
WACO MODULE 750-602 24 DC POWER SUPPLY 2
FUJITSU FC961MDA1 - SNC1M622AA
PB32DEC OPTO 22 QUAD 8-MODULE POSITION MOUNTING RACK
38850 Efector 0GT-HB0A/LS Photoelectric Sensor 600mm
VERO ELECTRONICS PK50 Monovolt DC Plug-In Power Supply Module 5V 10A 50W
WACO MODULE 750-602 24 DC POWER SUPPLY 2
FAIRCHILD INDUSTRIAL PROD 10262 NSFP 10262
Infineon Eupec IG FF200R12KS4
Fujitsu 240pc Lot p/n MB86687APFVGBN​D Factory Sealed
VEEDER-ROOT PDC-1 PRODUCTION DATA CONTROL 793506-260
Altera EPM5130QC-1 Windowless OTP Switch Matrix PLD old stock
SQUARE D CONTACTORS TWO 8502AO2 VERY SIZE 00 H UN
10 Altera EPM7064LI44-15 MAX 7000 CPLD 44-PLCC old stock
33342 Triangle A22797 Color Display Touch Panel
ITT General Controls Hydramotor Actuator H10A120B5 120 VAC
EUPEC/INFINEON FZ800R12KL4C MODULE
Fairchild 244142K Pneumatic Regulator - Normally Open Valve BNIB
Fujitsu Lawrence Disp. Control Board PN: D16B-9764-0101
FAIRCHILD INDUSTRIAL PROD 1600 USPP 1600
VORNE INDUSTRIES 2005 SINGLE LINE PANEL MESSAGE DISPLAY 2005S-232/232-​120-C
Compaq 328842-001 Redundant Processor Power Module 303990-001
SOCUCB4AAA
250x KSC2690A Fairchild Audio Transistor KSC2690AYS C2690A-Y C2690 KSC2690.
LOT OFT730N40TOF VT EUPEC / INFINEON THYRISTOR T730N40TOFVT
NETSTREAMS POWERLINX NS-PL600 POWER SUPPLY
Xeltek - SupePro 501S NCluster Universal IC Device Chip Programmer
GE Power Supply Module_44A9630​99-G01 RS_44A963099G0​1RS_44A721605-​001
FAIRCHILD INDUSTRIAL PROD T-5200-4 USPP T52004
MITSUBISHI A61P POWER SUPPLY MODULE 120/240VAC
Fairlight Instruments CMI Power Supply 20 Module Cards
Schneider ATS48C11Q in Box Free Ship
1 9 altera EPM1270F256C3 IC Fine-Line BGA 256 Pin CPLD
Analog Devices 284J Isolation Amplifier IC
FUJITSU M2243AS2 USPP M2243AS2
TEKTRONIX PS 501-1 PLUG-IN MODULE POWER SUPPLY
2 Infineon Eupec IG FP50R12KT3
FAIRCHILD 15333 POSITIVE BIAS RELAY NNB
Infineon IG FZ1200R16KF4 OVER NIGHT SHIPPING
FUJITSU FANUC A14B-0046-B001 POWER UNIT A14B0045B001 IKEGAI FANUC FX
Astec LPT43 power supply module board . 042-61008201
Velleman Relay Output Module For K8006RS
FAIRCHILD INDUSTRIAL PROD T-5200-4 USPP T52004
20P Maxim MAX8770 Max8770GTL Acer Aspire 5680 5685WLMi
50Microchi​p PIC16F876A-I/S​P 16F876A DIP
TAMURA -512BB USPP 512BB
PING Brand 20 MAXIM MAX1909E MAX 1909E QFN28 Power IC Chip
MAXIM MAX1980ETP 1980E TP QFN 20pin Power IC ChipShip From USA
Analog Devices HOS-060SH Operational Amplifier Low Offset Fast Settling
Uticor PMD475 Programmable Message Display
Microchip PICprobe-16D emulator probe microchip PN 02-01320
VERY NICE UNITROL SOLUTION WELDER CONTROLLER 9182-01PYG
SIEMENS 6ES7-307-1EA00​-0AA0 MODULE POWER SUPPLY 307-1EA00-0AA0 DC24V
XILINX X013XL-PQ160 AKJ C3 FPGA
FAIRCHILD INDUSTRIAL PROD T-5200-4 NSFP T52004
Fujitsu 24RLQ Condensing unit R-410
Free UPS to US256Mbit CFI Flash256Mbit SDRAM2.4 LCD
Fairchild Pressure Regulator Model 10 Cat # 10122 NIB
ANALOG DEVICE AD572AD PARTS -1
MITSUBISHI A1S61PN POWER SUPPLY MODULE 100-240V IN 5AMP
39312 CROWN 128012 Compression Spring 8-1/8 Length 29mm OD
EUPEC/INFINEON FZ800R12KL4C MODULE
3 Lucent E137750 48-56v 1200 Watt Power Supply Module W/ Power Cable
34176 Allen Bradley 40440-300-51 Contact Kit
Maxim Max8724E 8724E TQFN 28pin A195
FZ800RF6CB2 FZ800RF6C-B​2 EUPEC/ INFINEON MODULE
Allen Bradley Redundant Power Supply Module 1771-P4R/C 120 VAC NIB
8030-PS25 SYMAX POWER SUPPLY MODULE
SIEMENS 3VU1600-1MM00
FAIRCHILD Model 22 Pneumatic Computing Relay 3/8" NPT 22113
42710 2/0 LOT- 12 Crimp Contact 2/0 Wire
Fujitsu 9600 E16B-3011-R590 BDTKAA T1 v.03 Circuit Card
Altera EPM5128LC-2 Windowless OTP Switch Matrix PLD old stock
Fairchild 20653 Model 20 Precision Air Volume Booster 3:1
FUJITSU FANUC PULSE GENERATOR A860-0200-T021 A8600200T021 A860 0200 T021
10- ALTERA APEX EP20K600EBC652​-1X WARRANTY
AMADA DEGA 304040 FUJITSU FANUC A02B-0027-C116 OPTION UNIT A02B0027C116
Fujitsu 9600 E16B-3011-R590 BDTKAA T1 v.03 Circuit Card
Potter & Brumfield KRP11AG
Fujitsu Allegra 192 F9074-00 DC/DC Converter Circuit Ca
Acopian 5EB150 Power Module 5VDC
Omron CV500-IC201 I/O Control Unit CV500IC201 in Box Free Ship
FUJITSU ALLEGRA 192 MPB1 MAIN PROCESSOR BOARD
SuperPro 501S Programmer Supports 21138 IC devices
Fujitsu 90000459 
SOCUCB4AAA
FUJITSU FANUC VELOCITY CONTROL UNIT A06B-6045-H001
33644 Baldor T71 Three Phase Torque Control
Microchip PIC16F887-I/P PIC16F887 MCU 40pin PDIP 20MHz DIP-40
EP3C16 ALTERA Cyclone III FPGA Development Evaluation Board 17 Module Kits
MAGPOWER DFP DANCER/FOLLOWE​R POSITION SENSOR
33627 Microswitch BZ-RQX167 Limit Switch with plunger 15A 125 250
Fujitsu 9600 E14L-7060-5000 BRGENA Circuit Card
100X Microchip PIC16F877A 16F877A 16F 877A I/P DIP m
FAIRCHILD INDUSTRIAL PROD MPLT70SPH1515 NSFP MPLT70SPH1515
Fujitsu FC9616AWB1 Iss.02 AW6A-BSC SNPQADH5AB
1 PARAMETRICS 600387 POWER MODULE DC. G1-6.
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FUJITSU FANUC CONTROL PANEL 0911-161-0066 KEYBOARD N8603158T001 FANUC MISC P18
250x KSC2690A Fairchild Audio Transistor KSC2690AYS C2690A-Y C2690 KSC2690.
5pieces ALTERA EPM7032L4-6 IC IC's BX4
FAIRCHILD INDUSTRIAL PROD 14222 NSFP 14222
500 Maxim ICL8069DCZQ Integrated Circuits TO-92 2006 Date Code
XC2VP506FF1517​C Xilinx XC2VP50-6FF151​7C VIRTEX-II PRO
FUJITSU EP-3632A-Z2 NSPP EP3632AZ2
FAIRCHILD 74F569SCX PARTS -100
VALHALLA SCIENTIFIC 1248 BCD COMPARATOR XLNT