1783-EMS04T

1783-EMS04T
1783-EMS04T
1783-EMS04T


　解决方案
　　基于罗克韦尔自动化产品的解决方案，其中包括：
　　• MAXX系列全自动裁断机和成型机
　　• 物料自动装卸系统，如自动卸胎
　　• 用于成型鼓、裁断装置和传送带的22台伺服驱动器
　　• 用于控制胎面胶张力的驱动器
　　• 用于实现和运动控制的Al l e n - Bradley GuardLogix 控制器
　　结果
　　• 将每个轮胎的成型阶段制造从50至60 秒缩短到38秒
　　• 使得OEE达到80%以上成为可能
　　• 自动化操作可省略了一部分人工操作
　　• 冠带缠绕速度从 6m/s 提升到 8m/s
　　• 在单次连续运动中即可完成内衬层胎侧预贴合组件与胎体帘布的贴合
　　• 生产率、性和工学并重
　　• 汉堡“轮胎技术 2009”商展会期间获得“创新和奖”
　　• MAXX 巩固了 VMI 的市场地位
速度、质量和是生产汽车轮胎的要义所在。因此，VMI Holland在2009 年推出了新的机床产品线MAXX，该产品线能够帮助轮胎制造企业大幅提升投资回报率。MAXX受到了热烈的欢迎：在德汉堡“轮胎技术2009”商展会期间，VMI Holland被授予“创新和奖”。
　位于Epe的VMI Holland的研发经理 Jan Grashuis 及其团队共花了两年时间将原始概念转化为 MAXX 工程样机。“们希望通过实施新型机电一体化机器概念来使质量更上一层楼。”Grashuis解释道，“们的目标是同时在尽可能多的领域内获得程度的改进。甚至可以理解为，们又重新进行了一遍基础工程设计。们也花了很长时间深入思考新MAXX机器产品线背后的基本原理。设计这一新机器概念的同时，们收了VMI在过去十年间积累起来的所有实践经验。因此，们现在得以提供一种集质量、工学、易用性、速度、和生产率于一体的机器，这些成就，程度上归功于罗克韦尔自动化。”
　　面临的挑战
　　轮胎成型机(TBM)是汽车轮胎生产过程中重要的元素之一。轮胎成型机用于将一系列胶部件，如胎面、胎侧内衬层等，通过导开、裁断、贴合等工艺制成生胎。
　　各胶部件从(工字轮等)料卷架上导开，依次在鼓上贴合各层胶部件。在本阶段中，材料的供给精度、长度以及非常重要。这些可变因素由TBM中的摄像机视。Grashuis解释道：“生产汽车轮胎的一个重要方面是加工每个轮胎所花的时间。这个时间应尽可能短。不久之前，TBM加工每个轮胎需要50至60 秒。而新型MAXX TBM则可在短短38秒内完成此过程。
　　客户可实现高达80%的OEE(设备综合效率)，能否达到此效率在程度上取决于客户的料卷尺寸及尺寸变更次数等可变因素。更短的周期时间加上更高的OEE即意味着更大的输出量。MAXX机器完全无需手动操作，操作员的主要任务是装载材料轴。许多重要参数实施配方控制，因此准确性和重复性。


20DC5P0A3EYYACABE PowerFlex 700S 5 A 2.2 kW AC Drive
1232X-FNAD-28R NEMA Pump Panel,Extra space,DS Type
1492-ACABLE003ZA Analog Cable Wiring System
100S-C12T05BC 12 A MCS Safety Contactor
Allen Bradley 2711-B6C2 Series B Panel View 600 2711-B6C2/B
20G1AGD302AA0NNNNN PowerFlex 755 AC Drive
2090-CPWM4DF-10AF04 MP-Series 4 m Length Power Cable
193-EEGE E1 Plus 18-90 A Overload Relay
190E-AND1-CB63B-A02-A20-F22-KY 4.0-6.3 A 190E Eco Starter with circuit-
9301-2SE250JPU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (JP)
20BB2P2A3AYNBCA0 PowerFlex 700 2.2 A 0.5 Hp AC Drive
Allen-Bradley Drive 160-AA02NPSI Ser. B160AA02NPSI​16O-AAO2NPSI1​6OAAO2NPSI
1492-PPD3 Partition Plate
100-3KG10 43 A 100-C contactor
140M-C-SNT SHUNT RELEASE
20AB022A3AYNACC1 PowerFlex 70 22 A 7.5 Hp AC Drive
1370-LG110 CONTACTOR CRIMP LUG KITS, 110A
22F-D024N104 PowerFlex 4M 11 kW (15 Hp) AC Drive
20BD014A3AYNADC0 PowerFlex 700 14 A 10 Hp AC Drive
194L-E12-3251 Front/Door Control and Load Switch
Allen Bradley SLC 500 ProSoft MVI146-GSC Communications Module Nice Shape
Ann Arbor Technologies INX600-TFTI​NX600TFT115​/230 VAC50 Watts50/60 Hz
1232X-DNCD-3-4R-26J-901 NEMA Pump Panel,Extra space,DS Type
ALLEN BRADLEY SLC500 1746-IB16 INPUT MODULE
1492-SP1B020 SUPP. PROTECTOR MINI CIRCUIT BREAKER
103T-AWD2-RB25B-D1C Combination Starter
9358-BEPNT10U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 10
103T-AWZJ3-RB63X-E1C-KN Combination Starter
1494H-EN3H2 Hey Duty Fusible Safety Switch
AB PLC Output Module 1746-NO8I 1746NO8I NIB
140U-M5X3 800 A Molded Case Circuit-Breaker
1492-MR5X10 5mm x 10mm Linked Marker Card
30 Amp Marathon 2 Pole Fuse Terminal Block 6F30A2B
1794-TB37EXD4CM8 Flex Terminal Base
20BD481N0QNNNND0 PowerFlex 700 481 A 400 Hp AC Drive
112-C12FBE1C-1-4G-6P Fusible Disonnect Combination Starter
1395-KP30 PCB KIT,DISCRETE ADAPTER, 115V, MKVA
140M-I8E-D16-NC MOTOR PROTECTION CIRCUIT BREAKER
20DJ300N3NNNBCANE PowerFlex 700S 300 A 250 Hp AC Drive
1492-N41 Marking Cards for H1 and H2 Blocks
Allen-Bradley 1771-OFE2 SERIES B
20AD8P0A3AYNAEC0 PowerFlex 70 8 A 5 Hp AC Drive
21G1ABC750JN0NNNNN-HD-P3-P11 PowerFlex 755 Packaged Drive
20BJ125A0ANNANC0 PowerFlex 700 125 A 100 Hp. AC Drive
20DB015A0EYNANAEE PowerFlex 700S 15.3 A 5 Hp AC Drive
Allen Bradley SLC 500 1746-IA16 Series C Input Module
1492-ACABLE080WA Analog Cable Wiring System
140U-D-W453 Compact Bus Bar
1485G-P4J5-FR5 DNET CONNECTOR
20G11NC011AA0NNNNN PowerFlex 755 AC Drive
190S-CND2-DC16C-S01 10 - 16 A 190S Compact Comb Starter w/CB
ALLEN BRADLEY 1771-IT/A Rev.F01 FAST DC INPUT MODULE 12-24V
112-C23FBXXX-1-4G-6P Fusible Disconnect Combination Starter
Allen Bradley 1771-IBD INPUT MODULE .13AMP 10/30VDC 16POINT
140U-I0C3-C20 20 A Molded Case Circuit-Breaker
190S-GNF3-F5S-S10 32 - 45 A 190S Compact Comb Starter w/CB
190E-BND1-KC16C 10 - 16 A 190E Eco Starter with CB
194R-KN100P3E-989 IEC DISCONNECT, 100A, ENCL. K
F1794-ACN15SERB FIRMWARE UPGRADE FOR 1794-ACN15 I/O MODULE
1442-PS-0507M0010A Series 1442 5 mm Tip Pick-Up Probe
100-C60KL01 60 A 100-C contactor
103S-AWZJ3-CB25C MCS Starter & Circuit Breaker
2706-B11J8 ALLEN BRADLEY
9305-RSVADFVCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCJP RSVIEW32 ACTIVE DISPLAY SYS FLOATING VIEW CLIENT SOFTWARE (JAPANESE)
6182H-10TEH6D VVCE 1000, TOUCH, EXT MEM, RIO/DH, DC INCL RS232, ETHERNET, USB, 256MB RAM/FLASH, RIO, DH+, DH-486
194E-AA00 NEMA Type 1 - IP54 Load Switch
103T-FWD3-RC16B-E1F-KN-R-SP Combination Starter
Allen Bradley 1746-IA8 Input Module AC Controller
ADEPT AMP 31-403423-01 Rev C Base Circuit Board Robot 15340-00005 Rev A
1203-SG4 Communications Module 4 Port Expander 1203SG4 Allen Bradley
9301-2SE2400R SUPT REINSTATEMENT CONTRACT FOR 93012SE2400 RSVIEW32 WORKS 32000 SOFTWARE
103T-ATD2-RC10S-C2B-KN-R-TE IEC Combination Starter
20433 ASM CABLE PU 544 12FT 840 2PIN
1494V-DR611-A 100 A Disconnect Switch
Allen-Bradley2711-T10G9Panelview1000TouchKeypad
20DD014A3NYYAEANE PowerFlex 700S 14 A 10 Hp AC Drive
20BD052A3AYNAED0 PowerFlex 700 52 A 40 Hp AC Drive
1585BX-M8TBBM-50 Male Ethernet Media
Allen Bradley 1791 Remote Input Module 1791-16B0
191E-AND3-CB63X-KN-R10-V 4 - 6.3 A 191E Reversing EcoStarter w/CB
112-C09FBD1D-DNF-6P Combination Starter
103S-ASDJ3-CC10D 6.3 - 10 A MCS Starter & Circuit Breaker
1494F-L3 Door Hardware Kit
1326AB-B730E-S2L MOTOR,SERVO,460V,39.0NM,3350RPM,SINGL,IP67
153B-F361FBD-57-1-3-3B-4G-6P-8B-20E-HC3-NB-NI-SEL Controller w/Circ. Breaker&IC
F5130-RM1 FIRMWARE UPGRADE FOR 5130-RM1 PLC5250 PROCESSOR MO
20F14ND156AN0NNNNN PowerFlex 753 AC Drive
199-NX11 199 Surge Suppressor
2090-CPWM4DF-14AF60 MP-Series 60 m Length Power Cable
ALLENBRADLEY1794-OB16OUTPUTMODULE1794OB16
8720SM-015S2ECS1 15 KW/48 AMP, 380 VAC, AC MOTOR WITH SRS60 ENC.
20-PP11006 WIRE 1 (BRIDGE)
100-VAWG18-R20 Wire
190E-ANKD2-CB25C 1.6 - 2.5 A 190E Eco Starter with CB
20AD011A3AYNACG1 PowerFlex 70 11 A 7.5 Hp AC Drive
1397-DB-A060L DYNAMIC BRAKE,240VDC,OPEN, 50HP AND 60HP
1789-SL51 SoftLogix 5 Small Software
20DE208A0NYNBCANE PowerFlex 700S 208 A 200 Hp AC Drive
1.25 x 1.25 x 6 Kennametal Tool Holder CTCPL-204D
1495-N42 Kit Electrical Interlock
1497A-A7-M8-0-N CONTROL POWER TRANSFORMER
103S-ATKD2-CB40C-F11-KY-SP 2.5 - 4 A MCS Starter & Circuit Breaker
Allen Bradley SLC 1746-OV16 10-50 VDC Output Module for the SLC-500 System
9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)
Allen Bradley 1492-IFM20FN Series A Narrow Interface Module in Box
112-C72FBDE1G Fusible Disconnect Combination Starter
1232-BNCD-A2F-24R NEMA Pump Panel,Slim lineDisconnect
20AB9P6A3AYNAEG0 PowerFlex 70 9.6 A 3 Hp AC Drive
1494V-DN30-C 30A Variable-Depth Disconnect Kit
ALLEN BRADLEY PANELVIEW PLUS MONITOR 2711P-RDT10C WITH 2711P-RP7A
100-K05ZJ200 IEC 5 A Contactor
AMD FX-6100 SIX CORE CPU / ASUS M5A78L-M LX PLUS AM3 Motherboard / 2GB DDR3 RAM
1494F-P2 Circuit-Breaker Disconnect Switch Handle
1746-OB16 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER
1494C-DJ666-A4-D-E 60A Cable Operated Disconnect Kit
103H-AFKNF2-CB63X Combination Motor Controller
1492-MS6X12H451-500 1492-MS6x12 marker card Wiring System
Allen Bradley 1756-CNBR /D ControlLogix ControlNet Bridge Module
20AE6P1C0AYNNNC0 PowerFlex 70 6.1 A 5 Hp AC Drive
194E-B315-1753 IEC Load Switch 315A Encl.
1492-M6X12VU431-440 1492-M6x12 marker card Wiring System
2090-MCNPMP-6S03 MP-Series 3 m Length Power Cable
1497A-A5-M18-1-N MACHINE TOOL TRANSFORMER
1492-JD4-B 4 square mm Double Level Terminal Block
9323-LOOP02ENE RSLOOP OPTIMIZER WTH RSLX
1485C-P18N5-C DeviceNet Physical Media
1492-EBLD2-Y End Barrier
107T-AWD3-RB25C-E1C-KY-SP Rev. Combination Starter
20DB022A0EYNANANK PowerFlex 700S 22 A 7.5 Hp AC Drive
140M-F8E-C25-BX-KN MOTOR PROTECTION CIRCUIT BREAKER
20BC170A3ANNACD0 PowerFlex 700 170 A 90 kW AC Drive
1757-FIMUPG080 FIELDBUS LICENSE UPGRADE, 80 FIMS ONE RELEASE LEVEL
190S-AND2-JA63C-R 190S Compact Comb Starter w/CB
ALLEN BRADLEY 1771-IAD/C 120V AC/DC INPUT MODULE IN A BOX
20BD125A3ANNAND0NNAE PowerFlex 700 125 A 100 Hp AC Drive
1492-ACAB017EB69 Analog Cable Wiring System
152H-F201FCDB-54-20D Controller w/Fusible Disconn
Allen Bradley 1771-DA/A Communication Module 60 DAY WARRANTY/
ALLEN BRADLEY X-325851 NSFP X325851
1492-HM2Y TERMINAL BLOCK 600V MAX
100-K12KN400M IEC 12 A Contactor
2711-T5A14L1 PV550 MONO TOUCH, MBUS & RS232 PRINT WITH MODBUS COMMUNICATION & RS-232 PRINTER PORT
140M-I8E-D20E-TX MOTOR PROTECTION CIRCUIT BREAKER
1492-HM1BL NEMA Finger Safe Terminal Block
20BD096A0NYNANC1 PowerFlex 700 96 A 75 Hp AC Drive
150-F361NBDD CONTROLLER,MOTOR 480V MAX
ALLENBRADLEYPANELVIEW2711-KA1REV.JSer:CFRN5.02.01
20DD4A0EYYAEGNE PowerFlex 700S 3.4 A 2 Hp AC Drive
1485C-F10M5-C DeviceNet Physical Media
1232X-BNB-A2J-24 NEMA Pump Panel,Extra space,DS Type
100-3UJ00 43 A 100-C contactor
191E-DND3-CB25C-R01-S11 191E Reversing EcoStarter w/CB
1232X-BNB-A1G-24R Size 1 Pump Panel,Disconnect Type
1485R-P0X5F5-Z5 DeviceNet Physical Media
20BE041A0NYNAND1 PowerFlex 700 41 A 40 Hp AC Drive
153H-F85FBD-48-3 Controller w/Circuit Breaker
1771-P6S1 1771 Power Supply
150-B720NCRD 150 Motor Controller
D6190-6.5.31 CONTROLVIEW DIAGNOSTIC USERS MANUAL
9301-2SE3300DEU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (DE)
1771-DCM Allen Bradley Direct Communication Module
1492-MS5X5H51-100 Wiring System 5mm x 5mm 80 Mkrs/Crd
1585J-M4TBJM-22 RJ45 Ethernet Media
20BC140A0ANNANC1 PowerFlex 700 140 A 75 kW AC Drive
1336R-F1-SP2A FUSE,BUS,1336R,78A,230/460/575V
21BD156HJANNAND0NNNN-ND-B0-C1-P6 PowerFlex 700 Packaged Drive Bulletin 2
107T-AWD7-RB40S-C2A-KN Rev. Combination Starter
190S-AND2-CB40C-R00 2.5 - 4 A 190S Compact Comb Starter w/CB
2711P-B15B1 PV PLUS 1500, KEY/TOUCH, ENET, AC PS, STD MEM INCL ETHERNET, RS232, USB
20BB080A3AYNACD0 PowerFlex 700 80 A 30 Hp AC Drive
1794-IM8 220V AC INPUT MOD, 8 PT.
103S-DWD3-DB40C-KN 2.5 - 4 A MCS Starter & Circuit Breaker
1585J-M8VBJM-3 RJ45 Ethernet Media
22B-D017H204 PowerFlex 40 7.5 kW (10 Hp) AC Drive
100-3N10 43 A 100-C contactor
20G11LC1K4JN0NNNNN PowerFlex 755
2090-SR120-09 Shunt Resistor
20BD180A3AYNAND1 PowerFlex 700 180 A 150 Hp AC Drive
20BD180A3ANNAEC1 PowerFlex 700 180 A 150 Hp AC Drive
1585-C8MB-S100 Cable Spool Ethernet Media
20DD027A0NYNANBBL PowerFlex 700S 27 A 20 Hp AC Drive
140M-F-DC16X-RY IEC Motor Protection Circuit-Breaker
20AB015C3AYNANC1 PowerFlex 70 15.3 A 5 Hp AC Drive
194L-A25Z-51255-BR LOAD SW 25 AMP MAX
20DD040A3EYNANAAE PowerFlex 700S 40 A 30 Hp AC Drive
1494V-DN60-B-FF 60A Variable-Depth Disconnect Kit
153H-F201FBDB-51-1-4G-4R-6PX-8L-HC3 Controller w/Circuit Breaker
191E-DND3-CC20D 191E Reversing EcoStarter w/CB
20BD156A3NNNANC0 PowerFlex 700 156 A 125 Hp AC Drive
140M-I8P-B70S I-MCPS 7A STD USE 140M-I8P-B70S-M A
20BD180A3NNNACA0 PowerFlex 700 180 A 150 Hp AC Drive
Allen Bradley 1794-IA16 | AC Input Module NIB
20DD077A0EYNANDNK PowerFlex 700S 77 A 60 Hp 20D AC drive
9358-BPMGR03ENE RSBATCH PRODUCTION MANAGER (SUPT 1-10 BATCH SVR)
2090-CPBM7E7-10AF02 MP-Series 2 m Length Pwr and Brake Cable
190S-END3-FC20C 190S Compact Comb Starter w/CB
Allen Bradley 1756-IR6I | RTD Input Module 2010 NIBFS
Allen Bradley 1794-IF2XOF2I /A 1794-1F2X0F21 Analog Combination Module QTY