1746-RL56

1746-RL56
1746-RL56
1746-RL56


此外，也是化工企业生产运营的重中之重。该企业要求新工厂采用的DCS系统在防爆、报事件管理和连锁记录等方面具有。为加快以数据为驱动的智能制造转型，企业还希望通过DCS系统提高数据管理和使用水平，使历史数据具有可追溯性，并可在移动终端实现对生产报表的浏览。
　　由于下属工厂遍布各地，该企业对DCS系统的可复制性、扩展性和互联能力也提出要求，希望系统在二期项目中可实现系统的轻松复制，并在未来具备多工厂间的互联能力，实现MES系统的可持续扩展，满足企业未来的发展需要。
解决方案
　　PlantPAx高度集成的标准控制面板和编程模块，提供了完善和简便的操作，多语言的自由切换，也高度引了客户。基于标准工业以太网的网络架构，PlantPAx使得互联企业变成了可能，能够满足企业未来发展的需要。
　　系统集成商LSI(Logical Systems LLC)作为罗克韦尔自动化的解决方案合作伙伴负责此次项目的实施，LSI在化工生产工艺和控制方面具备专业知识和丰富的项目实施经验，这也是客户在选择合作伙伴时重点考察的方面。
　　为了帮助客户限度地降低项目的实施风险，并在截止时间之前实现顺利投产，项目实施团队对客户的实际生产工艺需求进行了的系统性分析，并制定了一个高可行性的解决方案。该解决方案以PlantPAx系统为中心，在FactoryTalk View SE的服务平台上部署了3台操作员站对9条生产线进行集中测与控制。先进的批次控制技术实现了灵活的工艺配方编辑管理与执行功能。整个系统采用了3套Allen-Bradley® ControlLogix® 可编程自动化控制器分别对原料区、生产区、成品区及公用工程设备和生产工艺进行控制。可靠的PowerFlex系列变频器为整个系统的7×24小时稳定运行提供了保障。系统中配置了一台Historian服务器以实现长达10年以上的生产历史记录的追踪。此外，系统采用全厂级的Ethernet/IP工业以太网既保证了当前所有设备的通信而可靠，又为未来的MES系统及ERP系统等功能扩展提供了可能。
　　在2017年底项目正式确定后，项目团队便开始了系统设计工作。得益于PlantPAx提供的丰富预定义图形和设备控制功能库，以及强大的设备及批次控制仿真功能，团队在一个月的时间里便已根据客户的工艺要求完成了整个系统共9条生产线的组态及功能仿真测试，并得到了客户的认可。2018年1月便将系统部署到客户的实际工厂中进行I/O检查并用水替代原料进行了一系列的功能验证和优化，均得到了令人满意的结果。
效果
　　面对客户有限的资料和复杂需求，为了确保项目成功实施且限度地缩短开发时间，项目实施团队从项目启动之初就根据客户的工艺要求选择的项目配置，并进行方案优化、编程和调试，确保了交货期，同时满足了低成本的需求。在整个项目的跟踪、招投标和实施的过程中，罗克韦尔自动化的销售团队和技术支持团队贯穿始终，为项目的成功提供了有力保障。
　PlantPAx系统在新工厂的表现得到了客户的一致认可。客户的生产经理评价说：“通过PlantPAx系统，新工厂的生产人员数量降低了50%，生产效率提高了35%。”
　　结合批次管理功能，PlantPAx系统帮助客户快速、地实现产品切换。客户的工艺质量经理对此给予了高度评价：“在批次管理系统中，生成新的配方并下装生产只需要短短的二十几分钟，大大地提高了生产效率，新产品的投产时间降低了80%。”
　　通过与全厂级自动化技术的紧密融合并采用开放式通信标准，PlantPAx可以为新工厂乃至整个企业的过程运营创造更大价值，帮助企业实现工厂间的互联，打造互联企业，达成集约节约、环保、绿色低碳和可持续的发展目标。


190S-AND2-CB40C-KN-R-TE 2.5 - 4 A 190S Compact Comb Starter w/CB
190E-ANH1-DC10C 6.3 - 10 A 190E Eco Starter with CB
140M-I8P-C50S-XC MCP-S50A CONT150-500ADJMA
140M-D8E-C10-BX-KN 140M Circuit Breaker
1485CS-P2N5-C DeviceNet Physical Media
153H-F361FBD-57-1-6PX Controller w/Circuit Breaker
1397-DB-A007L DYNAMIC BRAKE,240VDC,OPEN,7.5HP
20AD4A0AYNACC0 PowerFlex 70 3.4 A 2 Hp AC Drive
20DD820N0NNNBCANE 820 A 700 Hp AC Drive
1489-A2C250 UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
D1746-UM026AENP SLC 500 8 CHANNEL ANALOG OUTPUT MANUAL
1756-A7XT 1756 Extended Temp 7-Slot Chassis
20DD027A3EYNACASE PowerFlex 700S 27 A 20 Hp AC Drive
1497D-A2-M24-0-N GEN PURPOSE TRANSFORMER
23B-D024DF0ENN-P6-S1 23B AC Packaged Drive
1492-L3T-BL 1-Ckt Feed-Through Blk 2 Conn Pts 2.5mm
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194R-NH400P3 SWITCH, DISCONNECT 400A (
1497B-A11-M15-0-N CONTROL POWER TRANSFORMER
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140U-I3C3-C15 15 A Molded Case Circuit-Breaker
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191E-DND3-DB25C 191E Reversing EcoStarter w/CB
104S-C85D210BC 85A MCS Safety Reversing Contactor
103T-AWD2-QB25C-E1C Combination Starter
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1747-ACN15 SLC ControlNet Adaptor
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152H-F625JBD-61-3B-4G-4R-6PX-BP-HC3 Controller w/Fusible Disconn
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100S-C23D14C 23 A MCS Safety Contactor
190E-DND2-CC20C-KY 14.5 - 20 A 190E Eco Starter with CB
140M-F8N-C32-DX-MT-TE 140M Circuit Breaker
190E-ANP2-CB25X 1.6 - 2.5 A 190E Eco Starter with CB
100S-C23EJ304C 23 A MCS Safety Contactor
20BD156G0ANNAND0 PowerFlex 700 156 A 125 Hp AC Drive
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20BC205A3ANNANC1 PowerFlex 700 205 A 110 kW AC Drive
20DE027A0EYNACASE PowerFlex 700S 27 A 25 Hp AC Drive
1494C-DJ633-A5-B1-E 30A Cable Operated Disconnect Kit
9301-2SE350ITU4R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (IT)
20BD027A3AYNAEC0NNAD PowerFlex 700 27 A 20 Hp AC Drive
1492-CJT5-4 POLE CENTER JUMPER
1494C-DJ666-A3-B1-D-E 60A Cable Operated Disconnect Kit
100S-3KD14C 43 A MCS Safety Contactor
140U-R-RM12B Circuit-Breaker Accessory
F1775-S4ASERA FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL
1797-IJ2 FlexEx 2 Point Input Module
191E-ANKJ3-CB25C-A11-R01 191E Reversing EcoStarter w/CB
103T-DWD2-RC25C-D1E Combination Starter
20AD034C0AYNANC1 PowerFlex 70 34 A 25 Hp AC Drive
152H-F625JBD-61-20E-HC3 Controller w/Fusible Disconn
22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive
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20DD027A0NYNARANE 27 A 20 Hp AC Drive
20DD014A3EYYACGNE PowerFlex 700S 14 A 10 Hp AC Drive
2711-T5A8L1 PV550 MONO TOUCH, DH+ & RS232 PRINT WITH DH+ COMMUNICATIONS & RS-232 PRINTER PORT
Allen Bradley Input Module SLC 500 1746-1B16 Ser C 17461B16 MA459221-138B
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1233X-BNB-6XP-40 NEMA Pump Panel,Extra space,Cype
1232X-CNB-A1J-24R Size 2 Pump Panel,Disconnect Type
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1485G-P15N5-M5 DeviceNet Physical Media
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1321-3TH770-BA 1321 Power Component 770 kVA Transformer
ALLEN BRADLEY 1771-IA INPUT MODULE 1771IA
A-B CONTROL LOGIX 1756-OB16E/A DC EF OUTPUT MODULE
1394C-SJT22-C MODULE,SYSTEM,22KW,IMCS,NO RIO,NO AXIS,LI
109-C09FDE1C-1-4R-7 109 non-reversing starter
1775-CDC PLC-3 Peripheral Cable
179196 KIT, FAN ASSEMBLY
190S-ANDJ2-CB25R-D 190S Compact Comb. STARTER,1.6 - 2.5 Amp
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107T-AWD3-RB25C-D1C-KN Rev. Combination Starter
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104-C37A02 37 A Reversing Contactor
103T-ASKF3-RB63B-C2B Combination Starter
D6200-6.4.7JP PLC5 PROGRAMMING SW PROGRAMMING MNL (JAPANESE)
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140M-I8P-B70S-FX 140M Circuit Breaker
194R-NHR5 NFPA HANDLE, 9.5MM, 12 in.
194E-CA40E-P11-PE Load Switch
194L-E16-2504 Control and Load Switch
2090-CPBM4DF-10AF04 MP-Series 4 m Length Pwr and Brake Cable
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153B-F85FBDB-48-1F-6P-8B-HC3 Controller w/Circ. Breaker&IC
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AB Allen Bradley 1771-DB Basic Module 1771DB Rev A/D
20BD027A0AYNAED1 PowerFlex 700 27 A 20 Hp AC Drive
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ALLEN BRADLEY 1794-IE4XOE2 -FS- 1794IE4XOE2
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152H-F201FBDB-51-3-5R-6PK-8L-20D-UL Controller w/Fusible Disconn
190E-CND2-DC16S-V 10 - 16 A 190E Eco Starter with CB
140U-H-FCX03 Circuit-Breaker Accessory
Allen Bradley 2711E-K10C15 /D 2711EK10C15 Panelview 1000e
140U-JD6D3-C70 70 A Molded Case Circuit-Breaker
CRESTRON ST-IO ST-10 8 RELAY 4 DIGITAL/ANALOG INPUT MODULE low-voltage relays
107S-AWD3-DB40C 2.5 - 4 A Reversing Starter & Breaker
2364-SPH03A BRIDGE FAN & CAPACITOR,D-G CURRENT CODES
1492-MN81H51-100 Wiring System 6mm x 10mm 120 Mkrs/Crd
20DD385A3ENNBCANK PowerFlex 700S 385 A 300 Hp AC Drive
190E-AND1-CB63B-A02-A20-F22-KY 4.0-6.3 A 190E Eco Starter with circuit-
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Allen Bradley 1746-IV16 Ser: C Input Module 109
9301-2SE3350JPU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (JP)
152H-F108FBD-49-3-6PX Controller w/Fusible Disconn
2706-B41J16 ALLEN BRADLEY
1497B-A13-M12-3-N CONTROL POWER TRANSFORMER
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194L-E12-1756 Control and Load Switch
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140U-JGCT-D10 Neutral I Txf Circuit-Breaker Accessory
100S-D115EA22C 115 A MCS Safety Contactor
191E-AND3-CB25C-V 191E Reversing EcoStarter w/CB
ALLEN BRADLEY RIGHT HAND DOOR HARDWARE KIT 1494V-L3
150-F201FBD-1-6P 150 Motor Controller
190S-ANZJ1-DB63C 4 - 6.3 A 190S Compact Comb Starter w/CB
ALLEN BRADLEY PANNEL VIEW 600 2711-K6C10L1 WORKING TESTED
103T-DWD8-RB25CN-C2P-KY-R Combination Starter
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112-C12FBD1D-1-7 Fusible Disconnect Combination Starter
1326AB-B515E-M2K5L MOTOR,SERVO,460V,10.4NM,3000RPM,MULTI,BRK,IP67
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20CC300A0AYNNNA0 PowerFlex 700H 300 A 160 kW AC Drive
100-C85F00 85 A 100-C contactor
20DD034A3EYNARANE 34 A 25 Hp AC Drive
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103S-AWDJ2-CC10C 6.3 - 10 A MCS Starter & Circuit Breaker
1764-LRP MicroLogix 1500 Processor
1492-ACAB010Z7S Analog Cable Wiring System
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22C-D6P0F103 PowerFlex 400 2.2 kW (3 Hp) AC Drive
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100-FLAM6KB LATCH ATTACHMENT
194R-FN60-1753-PY-A20P Non-Fused Fused Disconnect Switch
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1492-CAB010E64 Digital Cable Wiring System
140I03000 Modicon Analog IN Module 140-I-030-00
Allen-Bradley 6130-RSB
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ACDC Power Supply 24N3.6 24N 3.6 24 Volt
140M-C2E-C25-GC MOTOR PROTECTION CIRCUIT BREAKER
153H-B97FBD-47-3-3B-NB-UL NEMA Controller w/Circuit Breaker
20DD014A3EYNARCCK 14 A 10 Hp AC Drive
Allen Bradley 2711P-T10D2 /A PanelView Plus 1000 Touch/Enet/RS2​32
20DD2P1A3EYNADANL PowerFlex 700S 2.1 A 1 Hp AC Drive
20BD2P1A3AYYANN0 PowerFlex 700 2.1 A 1 Hp AC Drive
9358-PBNTK30ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 30 UNITS
140-CMN-4000-KY-XM MOTOR PROTECTION CIRCUIT BREAKER
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2090-CPBM7DF-16AA09 9 m Length SpeedTec Standard Cable
198-PL21G IEC Pilot Light Enclosure Accessory
1494V-DH611-A-D-F 100A Variable-Depth Disconnect Kit
1492-CAB001H69 Digital Cable Wiring System
20AD4A0NYNNNG0 PowerFlex 70 3.4 A 2 Hp AC Drive
20BC056A3AYNAEA0 PowerFlex 700 56 A 30 kW AC Drive
140M-D8E-B25-BX-KN 140M Circuit Breaker
190E-DND1-DB40C-TE 190E ECO STARTER, 2.5 - 4 AMP, W/ 100-C
20AD5P0A3AYYADG0 PowerFlex 70 5 A 3 Hp AC Drive
194RC-NJ030P6 6 FT CABLE/30A J DISCONNECT/PLA HANDLE
103S-BWZJ2-CC16C 10 - 16 A MCS Starter & Circuit Breaker
100-D630ED00 MCS Contactor
1395-119654 Node Adapter J2, 6 Pin, Black Cable Conn
21M-64LW4160-M2301 McQuay Liquiflo 1.0 500 A AC Drive
21T-179615-943-5LC Carrier LiquiFlo 2.0 AC Drive
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1336-BDB-SP13D Gate Driver Kit, 15hp, 1336S/T
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1492-HM2RA510 TERMINAL BLOCK 600V MAX
150-C234NCD-K1 SMC-3 KONE 234 A Legacy Controller
2090-DANPT-16S25 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 2
Allen Bradley 2700IM1 2700-IM1 Interface Module Ser. B Output No Box
21T-181775-A10 Kit LiquiFlo External NTC
140M-I8E-C80-CX-PD 80 A Molded Case Circuit-Breaker
194L-E20-2503 Control and Load Switch
20BD2P1A3AYYAEC1 PowerFlex 700 2.1 A 1 Hp AC Drive