1790-0W8X

1790-0W8X
1790-0W8X
1790-0W8X


挑战：
　　为应对提质增效和人口红利消退等一系列挑战，降低人工成本，提升产品质量并实现设备运行效率的化是该企业对DCS系统的核心要求。
解决方案：
　　● 该项目引了多家企业参与竞标，经过对各家竞标方案的反复对比，客户对PlantPAx®系统的先进性和项目工程团队的系统实施能力表示了充分的认可，终选择在新工厂部署罗克韦尔自动化的PlantPAx现代分布式控制系统(DCS)，以实现全厂的控制和优化，该方案也是在竞标中投标价的方案。
成果
　　● 在项目正式投产前的多次试生产中，产品的各项指标均达到了标准要求，特别是在定量加料、定时滴加和温度控制等关键生产环节，更是达到了前所未有的控制效果。
　　当前，为应对小批量、个性化和快速响应的市场需求趋势，化业不得不从传统的大规模批量生产转变为灵活、可控成本的柔性化和定制化生产。越来越多的企业希望通过融合自动化和信息化技术的智能制造解决方案，实现数字化和智能化转型升级，以提高市场竞争力，步入快速、可持续的发展轨道。
　　某化工企业是目前内的液制造商和销售商之一，其生产的水性聚合树脂液可广泛应用于涂料、纺织和防水等行业。面对现有工厂在产能提升和产品化的双重发展瓶颈，该企业决定选址建设一座全新的现代化液生产基地。厂区占地150亩，年产6万吨水性聚合树脂液，主要生产丙烯酸液等涂料材料、丙烯酸运动地坪和丙烯酸黏合剂等材料，车间一期规划建设9条智能生产线，二期7条智能生产线。厂区含原料罐区、生产区、包装区和成品罐区。该企业规划在新生产基地部署现代化的过程控制系统(DCS)，以实现信息化、智能化和高化生产。


190S-DND2-DC25C-R11 18 - 25 A 190S Compact Comb Starter w/CB
100-DTCE860 TERMINAL COVER
20BC072A0AYNANC0 PowerFlex 700 72 A At 37 KW AC Drive
20AD5P0C3AYNNNC1 PowerFlex 70 5 A 3 Hp AC Drive
2090-CPBM7DF-06AA01 MP-Series 1 m Length Pwr and Brake Cable
6189V-CPUPFM1 PERFORMANCE SBC (W/CPU AND COOLER) (1500W)
1492-81505-4 POLE CENTER JUMPER
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1394-CFLAE15 CBL MO2AE F-LEAD-1394-SJTXX-A 1 AXIS 15M
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2364-SPD08B RGU BURDEN RestS: M CODE,575VAC,SER B
9301-2SE250FRU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (FR)
1746-RT25B SLC Terminal Block
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1492-LDG3N TERMINAL BLK
100S-3J04C 43 A MCS Safety Contactor
2090-CPBM7E7-08AF05 5 m Length SpeedTec Extension Cable
103S-ATDJ4-CB40D-SP 2.5 - 4 A MCS Starter & Circuit Breaker
1282-LNB-A2G-24R NEMA Part Winding Pump Panel,DS
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2711-B6C9L1 PV600 COLOR KEY&TOUCH, RS232 (DH485) & RS232 PRINT WITH RS-232 (DH-485) COMMUNICATIONS & RS-232 PRINTER PORT
194R-30-C3 Term Cover 3 Pole 30A Rotary Disconnect
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190E-AND2-CB16D-KN-S20 1 - 1.6 A 190E Eco Starter with CB
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Airco Flow Meter 805 0720 Air Co Single Stage Flowmeter Argon / Carbon Dioxide
100-D180K11 MCS Contactor
190S-DNKF2-DC25C 18 - 25 A 190S Compact Comb Starter w/CB
1769-IT6 6 CHANNEL THERMOCOUPLE/MILLIVOLT INPUT MODULE
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103S-DTD6-CC20DC MCS Starter & Circuit Breaker
1585J-M8VBJM-25 RJ45 Ethernet Media
9324-RL01U3FRE UPGRADE: IN-SUPT: FRENCH RS500 STARTER TO RS500
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190E-AND2-CB10D 0.63 - 1 A 190E Eco Starter with CB
1492-HM3OR TERMINAL BLOCK 600V MAX
2706-P74CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE 12 TO 24 CHAR, 7.2" OR 1.5"" HIGH. TRI-COLOR LED, NEMA 4
20BE077A3AYNANC0 PowerFlex 700 77 A 75 Hp AC Drive
1794-TB3TS 3-WIRE TEMPERATURE TERMINAL BASE - SPRING CLAMP
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112-C23ACDE1D Fusible Disconnect Combination Starter
1492-LD4RB911 terminal block, resistor, 909 Ohms
190E-DND2-DC25C-F11-KY-S20 18 - 25 A 190E Eco Starter with CB
20DD040A3EYNARDBL 40 A 30 Hp AC Drive
20BC5A0AYNACC0 PowerFlex 700 3.5 A 1.5 kW AC Drive
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20DD730N0NNNBNASE 730 A 600 Hp AC Drive
21T-179615-905-5TA LiquiFlo 2.0 Carrier Corp 608 A AC Drive
140-LW400 Pilot Light
1492-EBL16 End Barrier
1771-P5K CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,24V DC
Allen-Bradley 1784-wab
103H-AFCD2-DB25X IEC Enclosed Combination Motor Controlle
1494G-DC3H2 NEMA 100 A Enclosed Disconnect
1492-H2RC001 TERMINAL BLOCK 600V MAX
194E-FA63EX-P22-PE Load Switch
AB PLC Input Module 1794-IR8
112-C09ACJD1D-3-4R-6P-7 IEC Enclosed Combination Starter
9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS
20AD011A0AYYANC1 PowerFlex 70 11 A 7.5 Hp AC Drive
20DD8P0A5NYYAEAAE 8 A 5 Hp AC Drive
1585D-M4UBJM-5 Ethernet Media M12 Patchcord
21WD125A3AYNAEANAN 21W AC DRV,480 VAC,3 PH125 A,IP20/TYPE 1
1492-LD4RB394 terminal block, resistor, 392K Ohms
20DD385N0NNNBNASE 385 A 300 Hp AC Drive
2090-XXNPMF-10S09 MP-Series 9 m Length Pwr and Brake Cable
194R-HSG1 Disconnect Shaft Guide
1397-179126 30HP 6SR PWR I/F BRD 1397/FLEXPACK 3000
20DD065A0NYNANANE PowerFlex 700S 65 A 50 Hp AC Drive
1442-PS-0807M0050A Series 1442 8 mm Tip Pick-Up Probe
ALLEN BRADLEY 1771OBD OUTPUT MODULE SER C
1770-KFCD15 24 VDC SERIAL/PARALLEL INTERFACE CARD SP: 12/31/03
153H-C201FBD-52-6P Controller w/Circuit Breaker Enclosed Mo
1494G-EF3H6-203W-414-421 NEMA 200A Enclosed Disconnect
9355-WABSNENE RSLINX SINGLE NODE
21WD077A3AYNAHANAN 21W Fan & Pump Packaged Drive
1492-CM1771-LD003 1771-TO-1756 CONV MOD 32-PT AC/DC INPUT
1232X-FNCD-A2N-28 NEMA Pump Panel,Extra space,DS Type
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1336-QOUT-SP14A TSTR ASY OUT 1336STG 230V 60H 460V -150H
140U-H6C3-D10-A H frame molded case circuit-breaker
1232X-BNCD-A2E-24J NEMA Pump Panel,Extra space,DS Type
100S-C30J32BC 30 A MCS Safety Contactor
20DD022A0NYNACBNK PowerFlex 700S 22 A 15 Hp AC Drive
190E-ANKL2-CB16X 1 - 1.6 A 190E Eco Starter with CB
ALLEN BRADLEY 1734-PDN INTERFACE MODULE DEVICENET "NO BOX" 1734PDN
2099-K7KCK-1 CONNECTOR KIT FOR KINETIX 7000
194E-BF160-PE EARTHING / GROUNDING TRML 125 - 160 A
20BD027A0AYYANC0 PowerFlex 700 27 A 20 Hp AC Drive
20DD022A3EYNANAEE PowerFlex 700S 22 A 15 Hp AC Drive
104S-C16EJ210BC IEC 16 A MCS Safety Reversing Contactor
140U-H6C2-0 40 A Molded Case Circuit-Breaker
20C60N0ANNBNA0 PowerFlex 700H 460 A 250 kW AC Drive
152H-3XBD-43 SMC-3 Enclosed Motor Starter
140UE-J4F3-D20 IEC MoldedCase Circuit Breaker
1585J-M4HBJM-50 RJ45 Ethernet Media
ALLEN BRADLEY 179124B8 SERIES B BLOCK I/O 24V DC 32POINT MOD
9701-VWSS250AJPE RSVIEW SE SERVER 250 DISPLAY (JAPANESE)
1790D-T16BV0 DNET LDX, 24VDC, 16 UNIV. IN BASE, TERMINAL BLK
140M-F-PN3M Connection Module
20DT099A0ENNANAAE PowerFlex 700S 99 A 100 Hp AC Drive
194C-HC3A-175 IEC CNTRL SW ACTUATOR TYPE A GRAY/BLACK
190S-ANDJ2-CB16S 1 - 1.6 A 190S Compact Comb Starter w/CB
1233V-FNBD-A2N-52T NEMA Pump Panel w/ Vacuum Cont,CB
100-CR16D200 16 A 100-C contactor
39865 -No Box Mitsubishi FX2N-8ER-ES Input Module
154-A16NB STC 16 A Torque Controller
100-3D01 43 A 100-C contactor
194R-R6 Operating Shaft
152H-F201FBDB-51-3 Controller w/Fusible Disconn
Alcatel 7750 SR 3HE01473AA 20G Input/Output Module
190S-GNZJ3-FC32C-KN 23 - 32 A 190S Compact Comb Starter w/CB
153H-B360JBDB-56-8L NEMA Controller w/Circuit Breaker
100-3BP IEC 43 A Contactor
9381-PP500ENR SUPT REINSTATEMENT CONTRACT FOR 9381PP500EN RSBATCH FOR PROCESSLOGIX PC PHASES - 500 TAGS
2090-CFBM7E7-CEAF03 3 m Length SpeedTec Extension Cable
190E-BND1-DB40C-R 2.5 - 4 A 190E Eco Starter with CB
ALLEN BRADLEY 1763-L16BWA SER.A REV.C
150-F251FBD-1-6P-8L 150 Motor Controller
103T-BWDJ3-RC10C-D1D-KY-TE Combination Starter
1784-T30C ALLEN BRADLEY
1485G-F1M5-R5 DeviceNet Physical Media
20BD325A3ANNNND0 PowerFlex 700 325 A 250 Hp AC Drive
1485C-P20N5-C DeviceNet Physical Media
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1492-MR5X12H1-10 Wiring System 5mm x 12mm 120 Mkrs/Crd
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100-CRFSV55 Varistor Surge Suppressor
112-C23ABDD1D-3 Fusible Disonnect Combination Starter
2711P-K15C6D1 PV PLUS 1500, KEYPAD, RIO/DH, DC PS, STD MEM INCL RIO, DH+, DH-485, ETHERNET, RS232, USB
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20DD011A3EYNA5CSK PowerFlex 700S 11 A 7.5 Hp AC Drive
150-F108FBDB-20C 150 Motor Controller
MPL-A4540C-MK24AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,BRK,13KG
20AD027A3AYNAEG0 PowerFlex 70 27 A 20 Hp AC Drive
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1783-MS06T Stratix 8000 6 Port Managed Switch
107S-AWDJ3-CB16C 1 - 1.6 A Reversing Starter & Breaker
1791D-4B4P DNET 24VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE,BASE
1797-OB4D EX SOURCE DIGITAL OUTPUT MODULE, 4 PT.
103S-FTZJ3-DC25A-TE 18 - 25 A MCS Starter & Circuit Breaker
107S-ETL3-FC32C-KN-SP-TE 23-32 A Reversing Starter & Breaker
2711P-T7C15D2 PV PLUS 700, TOUCH, CNET, DC PS, EXT MEM INCL RS232, ETHERNET, USB
190E-AND2-CB16C-R 1 - 1.6 A 190E Eco Starter with CB
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100S-C16DJ304C 16 A MCS Safety Contactor
1746-IM16 SLC 16 Point Digital Input Module
152H-F108FBD-49-1-4R-8B Controller w/Fusible Disconn
103T-CWD2-RC16X-D1D-KY IEC Combination Starter
1761-L32BWA MicroLogix 1000 32 Point Controller
Allen-Bradley 1778-IFC
100S-C09ZJ23BC 9A MCS Safety Contactor
100-C30ZW10 IEC 30 A 100-C contactor
20G11ND2P1AA0NNNNN PowerFlex 755 AC Drive
194L-E12-8771 Control and Load Switch
1734-232ASC POINT I/O RS232 ASCII INTERFACE
ADAPTEC 2258700-R 52445 24 int/4 ext-channel SATA/sas 512mb pci express w/cable
20DD022A3NYNAEAEE 22 A 15 Hp AC Drive
190E-AND2-JB40R-M11 2.5 - 4 A 190E Eco Starter with CB
1485C-F10M5-C DeviceNet Physical Media
194L-E12-5281 Control and Load Switch
112-C09ABDE1C-DNF Combination Starter
1492-MS8X12V1-50 Wiring System 8mm x 12mm 56 Mkrs/Crd
2090-UXNFBY-S15 Y-Series 15 m Length Feedback Cable
20BE099A0AYNANA0 PowerFlex 700 99 A 100 Hp AC Drive
1786-BNCP ControlNet Media Connector
20BD034A0NYNANC0 PowerFlex 700 34 A 25 Hp AC Drive
1492-M3X12H1-100 Wiring System 3mm x 12mm 120 Mkrs/Crd
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9240-WIN16SDKR SUPT REINSTATEMENT CONTRACT FOR 9240WIN16SDK DEVICENET SDK SOFTWARE
152H-F361FBD-57-3-4G-4R-8B Controller w/Fusible Disconn
20BD034A0NYNADA0 PowerFlex 700 34 A 25 Hp AC Drive
1492-EB3TW End Barrier
8100-HSML1S SUPT RENEWAL CONTRACT FOR 8100HSML1 IMC-121 OFFLINE DEVELOPMENT SYSTEM (ODS) SOFTWARE
ABA ALLEN BRADLEY 1771-IAN SERIES A LOGIC CONTROLLER INPUT MODULE 85-138VAC
1497-F-HXDX-3-N Control Circuit Transformer
1492-IFM40D24-3 Wiring System
140U-G2C3-C20 G frame molded case circuit-breaker
153H-F361FBD-57-8L Controller w/Circuit Breaker
20AD022C3AYYAEC0 PowerFlex 70 22 A 15 Hp AC Drive
1425-W2003-MOD PowerMonitor Wireless, 200A, 300V Wye
20-750-G1-F8 PowerFlex 750 Size 8 Frame Gasket Kit
ALLEN-BRADLEY 700-P800A-1 RELAY 820VAC 10AMP XLNT
1492-MS6X12H161-180 Wiring System 6mm x 12mm 80 Mkrs/Crd
9358-PBANT03ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 03 UNITS
100S-C30UEJ13BC 30 A MCS Safety Contactor
1497D-A13-M21-0-2 1EN PURPOSE TRANSFORMER