1771-PSC

1771-PSC
1771-PSC
1771-PSC


此外，也是化工企业生产运营的重中之重。该企业要求新工厂采用的DCS系统在防爆、报事件管理和连锁记录等方面具有。为加快以数据为驱动的智能制造转型，企业还希望通过DCS系统提高数据管理和使用水平，使历史数据具有可追溯性，并可在移动终端实现对生产报表的浏览。
　　由于下属工厂遍布各地，该企业对DCS系统的可复制性、扩展性和互联能力也提出要求，希望系统在二期项目中可实现系统的轻松复制，并在未来具备多工厂间的互联能力，实现MES系统的可持续扩展，满足企业未来的发展需要。
解决方案
　　PlantPAx高度集成的标准控制面板和编程模块，提供了完善和简便的操作，多语言的自由切换，也高度引了客户。基于标准工业以太网的网络架构，PlantPAx使得互联企业变成了可能，能够满足企业未来发展的需要。
　　系统集成商LSI(Logical Systems LLC)作为罗克韦尔自动化的解决方案合作伙伴负责此次项目的实施，LSI在化工生产工艺和控制方面具备专业知识和丰富的项目实施经验，这也是客户在选择合作伙伴时重点考察的方面。
　　为了帮助客户限度地降低项目的实施风险，并在截止时间之前实现顺利投产，项目实施团队对客户的实际生产工艺需求进行了的系统性分析，并制定了一个高可行性的解决方案。该解决方案以PlantPAx系统为中心，在FactoryTalk View SE的服务平台上部署了3台操作员站对9条生产线进行集中测与控制。先进的批次控制技术实现了灵活的工艺配方编辑管理与执行功能。整个系统采用了3套Allen-Bradley® ControlLogix® 可编程自动化控制器分别对原料区、生产区、成品区及公用工程设备和生产工艺进行控制。可靠的PowerFlex系列变频器为整个系统的7×24小时稳定运行提供了保障。系统中配置了一台Historian服务器以实现长达10年以上的生产历史记录的追踪。此外，系统采用全厂级的Ethernet/IP工业以太网既保证了当前所有设备的通信而可靠，又为未来的MES系统及ERP系统等功能扩展提供了可能。
　　在2017年底项目正式确定后，项目团队便开始了系统设计工作。得益于PlantPAx提供的丰富预定义图形和设备控制功能库，以及强大的设备及批次控制仿真功能，团队在一个月的时间里便已根据客户的工艺要求完成了整个系统共9条生产线的组态及功能仿真测试，并得到了客户的认可。2018年1月便将系统部署到客户的实际工厂中进行I/O检查并用水替代原料进行了一系列的功能验证和优化，均得到了令人满意的结果。
效果
　　面对客户有限的资料和复杂需求，为了确保项目成功实施且限度地缩短开发时间，项目实施团队从项目启动之初就根据客户的工艺要求选择的项目配置，并进行方案优化、编程和调试，确保了交货期，同时满足了低成本的需求。在整个项目的跟踪、招投标和实施的过程中，罗克韦尔自动化的销售团队和技术支持团队贯穿始终，为项目的成功提供了有力保障。
　PlantPAx系统在新工厂的表现得到了客户的一致认可。客户的生产经理评价说：“通过PlantPAx系统，新工厂的生产人员数量降低了50%，生产效率提高了35%。”
　　结合批次管理功能，PlantPAx系统帮助客户快速、地实现产品切换。客户的工艺质量经理对此给予了高度评价：“在批次管理系统中，生成新的配方并下装生产只需要短短的二十几分钟，大大地提高了生产效率，新产品的投产时间降低了80%。”
　　通过与全厂级自动化技术的紧密融合并采用开放式通信标准，PlantPAx可以为新工厂乃至整个企业的过程运营创造更大价值，帮助企业实现工厂间的互联，打造互联企业，达成集约节约、环保、绿色低碳和可持续的发展目标。


1492-MS8X9V1-10 Wiring System 8mm x 9mm 56 Mkrs/Crd
21VE011A3AYYNRC0AN-LR 21V Fan & Pump Packaged Drive
103S-ATD3-DB63S-KN-SP 4 - 6.3 A MCS Starter & Circuit Breaker
2711P-K10C6D1 PV PLUS 1000, KEYPAD, ENET, DC PS, STD MEM INCL RIO, DH+, DH-485, RS232, ETHERNET, USB
AB-1771 Series I/O Module-18 Pt.DC Input -Cat.1771-IBD​/B Series B Rev.F01
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140UE-N5L3-E12 IEC 1250 A Molded Case Circuit-Breaker
9301-2SE3300KOE RSVIEW32 RUNTIME 1500 (KOREAN)
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140U-L3L3-D40 L frame molded case circuit-breaker
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194E-Y32-1756-6A IEC Load Switch, 32A, Encl.
193-EF1AKB-R Solid State 20-180 A Overload Relay
1492-SP100-N SUPP. PROTECTOR MINI CIRCUIT BREAKER
103T-ATF3-RB25D-C2A-F11-KN-TE-V IEC Combination Starter
153H-F85FBD-48 Controller w/Circuit Breaker
100-C60J01 60 A 100-C contactor
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2097-CONN1 Kinetix 300 Memory Spare Connector Set
Allen-Bradley Control Relay 700-CF310D Series A700CF310D7​OO-CF31OD
100-C60B01 60 A 100-C contactor
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170AAO92100 Modicon Momentum Analog Base 170-AAO-921-00
190E-ANKL2-CB63C 4 - 6.3 A 190E Eco Starter with CB
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1336T-MCB-SPM34C PCB,MAIN Cntrl,MASTER,1336T SERS B,V3.04
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20AD5P0C3AYNANG0 PowerFlex 70 5 A 3 Hp AC Drive
1585D-E4TBDE-40 Micro D-Code, QD Style Ethernet Media
1492-CS150B LA Water Digital Cable Wiring System
ALLEN BRADLEY 6181-AFAAZZZZZ SER. B COMPUTER 6181AFAAZZZZZ
100-DCE-140 IEC Renewal Main Contacts
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194R-FJ30-1753-PY Fused Disconnect Switch
9399-WAB32LUGIT RSLINX LITE USER GUIDE (ITALIAN)
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194R-KN60-1753-PY Non-Fused Fused Disconnect Switch
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1409-EOCD Arcing Ground Fault Relay
1102C-PK4D REPLACEMENT COIL ASSY FORVACUUM CONTACTR
1370-OLI REMOTE LOAD INDICATOR,ARM/TACH FB,OPEN
140M-C-WSN Cover
ALLEN BRADLEY 1771-OA OUTPUT MODULE Q1-1
20AD8P0A3AYNACG1 PowerFlex 70 8 A 5 Hp AC Drive
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191S-DND3-JC25C IEC Reversing Combination Starter
14C209 KIT, BRACKET, MOUNTING, DC DRIVE
20BB028A0AYNBNN0 PowerFlex 700 28 A 10 Hp AC Drive
1326AB-B720F-S2LS MTR,SRV,460V,31.8NM,5000RPM,SNG,IP67,CRS
1492-CABLE050WD Digital Cable Wiring System
1606-XLS1000DX-3 AC/DC DIN MT PS 1000W 24V
1492-FPK2120 With Blown Fuse Indicator Fuse Plug
1497-E-BAJK-1-N Control Circuit Transformer
1411-8RL-302 MODEL 8RL, 3000:5 RATIO
20AD8P0F3AYYANC0 PowerFlex 70 8 A 5 Hp AC Drive
140M-C2T-B63-TE MOTOR PROTECTION CIRCUIT BREAKER
109-C12ADE1D-3-7 Bulletin 109
1771-WHFB 1771 Field Wiring Arm
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ALLEN BRADLEY 2711-B5A1 OPERATOR INTERFACE PANELVIEW 550 SERIES A REV B
Allen Bradley 1762-IQ8 | DC Input Module
1771-IBDK 1771 16 Point Digital Input Module
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1585D-M4TBDE-10 DNET M12 STR>RT ANGLE
1321-3RB250-A 1321 Power Component 250 A Line Reactor
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1794-TB3K Flex Terminal Base
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100-C85A01 85 A 100-C contactor
191E-AND3-CA63C-KY-R 191E Reversing EcoStarter w/CB
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152H-F135FBD-50-8L Controller w/Fusible Disconn
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1756-DMCF001 1 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE AILABLE ONLY THROUGH DRIVES SYSTEMS
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2711-T6C16L1 ALLEN BRADLEY
2711-K10C10 PV1000 COLOR KEY, DNET & RS232 PRINT WITH DEVICENET COMMUNICATION & RS-232 PRINTER PORT
ALLEN BRADLEY 1771-IAD 120V INPUT MODULE
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Allen-Bradley 9101-1399-050
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103S-HTKP2-F5C 32 - 45 A MCS Starter & Circuit Breaker
20BD156A3AYNANC0 PowerFlex 700 156 A 125 Hp AC Drive
20BD011A3NYNANB0 PowerFlex 700 11 A 7.5 Hp AC Drive
1232X-BNH-6P-24R-400 NEMA Pump Panel,Extra space,DS Type
150-F625NCAD CONTROLLER,MOTOR 480V MAX
Allen Bradley Panelview Plus 400 Catalog 2711P-K4M20D
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9358-BNT60UB1R UPGRADE: OUT-SUPT: RSBATCH 60 UNITS TO BUNDLE
1734-OB2E 24V DC 2 CHANNEL SOURCE OUTPUT MODULE (ELECTRONICALLY PROTECTED; (PRICED PER PIECE, SOLD IN LOTS OF 10)
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1481-N53 Push Button, START-STOP, NEMA Sizes 0..2
140M-I8E-C80-FC MOTOR PROTECTION CIRCUIT BREAKER
190S-DND2-DC16C-S11 10 - 16 A 190S Compact Comb Starter w/CB
140U-H3C3-C60-GA H frame molded case circuit-breaker
100S-C23KD14C 23 A MCS Safety Contactor
194R-B63-FC 63A BS88 Fuse Carrier Rotary Disconnect
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194R-NB200P34R6 KIT,DISCONNECT SW 600V AC MAX
1497D-A3-M23-0-N 1EN PURPOSE TRANSFORMER
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190E-AND2-CB16D 1 - 1.6 A 190E Eco Starter with CB
9355-RSLETENE RSLINX ENTERPRISE
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20BD077A3AYNANC0 PowerFlex 700 77 A 60 Hp AC Drive
1606-XLE120EC 120 W Power Supply
190E-AND1-DB40C-R-S01 2.5 - 4 A 190E Eco Starter with CB
20DD011A0EYYANAAE PowerFlex 700S 11 A 7.5 Hp AC Drive
1494V-00-C-GG 1494V Circuit Breaker Kit
190S-ENEJ3-FC32C 23 - 32 A 190S Compact Comb Starter w/CB
150-B360NBDF 150 Motor Controller
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1492-ACABLE100G Analog Cable Wiring System
150-C104NCD-K1 SMC-3 KONE 104 A Legacy Controller
ALLEN BRADLEY 1756-OF6VI 1756OF6VI CONTROLLOGIX
2090-XXTPMP-8S03 MP-Series 3 m Length Power Cable
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100-C23A10 23 A 100-C contactor
1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE (PRICED PER PIECE, SOLD IN LOTS OF 10)
100-C09D300 9 A 100-C contactor
194E-FA20EX-P11-6 Load Switch
8720MC -B048-AN- 48 AMP B CHASSIS DRIVE,OPEN ENCL., LESS OPTIONS
104-C72DT22 72 A Reversing Contactor
195-GA20N KIT,AUXILIARY CONTACT FOR CONTACTOR
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112-C72FBDE1G Fusible Disconnect Combination Starter
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190E-AND1-CB63C-S11 4 - 6.3 A 190E Eco Starter with CB
152H-F25FBD-42-DNF Controller w/Fusible Disconn
194E-A16-3753 Open Load Switch
Allen Bradley Input Module 1771-IT
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ALLEN BRADLEY OUTPUT MODULE 1746-0A16
190S-BND1-DC10C-KN 190S Compact Comb Starter w/CB
194E-BF315-TN NEUTRAL TERMINAL 315 AMP
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140U-H3C3-D12-HB H frame molded case circuit-breaker
190S-BND1-DC10C-A11 190S Compact Comb Starter w/CB
2711-NM14 4 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS
Allen Bradley 1784-KT Communications Interface Module N.I.B.
103S-BWA2-CC16C 10 - 16 A MCS Starter & Circuit Breaker
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Y-2012-1-H04AA MOTOR,SERVO,1.35 NM,4500RPM,ENCDR,115V,BRK,3.09KG
2pc Texas Instrument 500-5055 32 pt 120vac input module TI Siemens
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152H-C37FBD-43-6P Controller w/Fusible Disconn Enclosed Mo
ALLEN BRADLEY 8600-1726L USPP 86001726L
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107T-FWKG3-RC10C-E1E-KY-SP Rev. Combination Starter
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20CK502N0ANNNNB0 PowerFlex 700H 502 A 500 Hp AC Drive
107T-GSKF3-T5S-C2D-KY Rev. Combination Starter
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2711E-T14C6X SERIES E REV D - ONE YR GUARANTEE -
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ALLEN-BRADLEY MICROLOGIX 1200 1762-OF4 4 CH. ANALOG OUTPUT MODULE SER QUANTITY