2727-RY1

2727-RY1
2727-RY1
2727-RY1


　Tereos France 是法制糖业的一家企业，拥有九家制糖厂，五家酿酒厂和四家包装厂，每年从甜菜中生产出 150 万吨糖以及 500,000 立方米酒精和生物乙醇。
　　每年，位于阿拉斯(在加来海峡省地区)附近的 Tereos Boiry Sainte Rictrude 制糖厂为农工领域的制造商(饮料、巧克力、果酱、饼干和制品制造商)生产 250,000 吨白糖。这种糖只能在一个很短的时间段内生产，从每年的 9 月中旬开始至 12 月结束。这段时间被称为“制糖期”。在这个时间段内，甜菜会被收割运输到制糖厂进行加工。
　　在制糖期的每一天，Boiry 加工 20,000 吨甜菜，生产出 2,800 吨糖，消耗 15 兆瓦的电!这家制糖厂通过两台锅炉为汽轮发电机供应蒸汽，自己发电。工厂只在启动阶段和非制糖期才会接入家电网 (EDF)。
　　挑战
　　这两台锅炉是制糖厂的命脉，每小时分别可以生产高达 140 和 120 吨蒸汽。其中 85% 的蒸汽用于发电，剩余 15% 的蒸汽用于制糖的各个环节。2009 年，控制这两台锅炉的分布式控制系统有些过时了，Tereos 决定换掉这个系统。
　　Tereos 的目标：升级和优化这两台锅炉的控制，并将这两台锅炉集成到整个工厂的单一控制和命令系统中。这家公司联系了许多供应商，在审查这些供应商给出的建议后，选择将锅炉命令移植到 Rockwell Automation PlantPAx 系统。
　　该公司于 2009 年 3 月作出了这个决定，而 9 月制糖期就要开始了。这对 Rockwell Automation 来说是一个相当大的挑战，因为工厂若没有锅炉是无法运营的。此外，锅炉控制需要非常具体的专业知识：极复杂的调控算法、燃烧器的调整以及用于预期负载需量的极其复杂的计算。
帮助确保限度地降低这次移植的风险，并且在截止时间之前完成移植 — 这需要各种各样的专业技能。这正是 Rockwell Automation 解决方案大显身手之处。其锅炉管理方面的专业知识和风险管理方面的丰富经验在这种情况下是不可或缺的。Rockwell Automation 解决方案团队对既有系统进行了回顾性分析，并制定了一个移植解决方案，该方案能够使锅炉在风险的情况下实现运营。
　　该解决方案以 PlantPAx 过程自动化系统为中心，基于三个冗余的 Allen-Bradley® ControlLogix® 可编程自动化控制器并完全集成到工厂的整个系统中。Rockwell Automation 的锅炉管理专家调整了燃烧控制和命令所需的设置和连续自动化过程。
　　2009 年 8 月底，就在制糖期开始之前，该工厂进行了长达一周的“空运行”，在此期间，这家制糖厂的团队和 Rockwell Automation 团队进行了调整，并检测了负载。系统的后调整只能在生产启动阶段进行，因此，没有任何出错的余地。
　　制糖期天一帆风顺，供电能力和预期的一样大幅提高。Boiry 制糖厂电力 - 自动化经理 Michel Hennebique 确认说：“在 Rockwell Automation 管下的启动阶段和试运行进展得很顺利，所有调整工作都在这两天里完成了。整个制糖期间没有出现任何故障。”
Tereos 现在完成了两个制糖期，从 Rockwell Automation 解决方案带来的改进中获益颇丰。负责 PlantPAx 系统的 Rockwell Automation 解决方案团队已经证明了该系统取代传统分布式控制系统解决方案的能力以及它作为这种解决方案的竞争优势。
　　“锅炉控制得到改善，特别是在控重新加热方面;锅炉产出现在达到 96%。锅炉运行也比之前更加可靠。使用 Rockwell Automation 解决方案，可将两个锅炉相互连接，并且功率匹配现在由 PlantPAx 系统自动执行。所有这些改变都归功于 Rockwell Automation 团队在整个项目中提供的技能和可靠的支持。”Boiry 电力和自动化经理说道。
　　锅炉控制和命令系统现在与其工厂设备完全集成在一起，使整个生产点的追溯操作可以统一管理：报、操作员操作和流程历史。“们利用这次移植，与 Rockwell Automation 一起对们的督工作站进行了工程学方面的审查，Plant PAx 系统变得更具用户友好性，们的操作员特别喜欢这一点。”Boiry 自动化团队补充道。
　　利用 Rockwell Automation 的解决方案，Boiry Sainte Rictrude 制糖厂的大多数制造工艺(渗出、提纯、结晶)现在都实现了自动化。自 2012 年以来，两个车间(洗涤和筛选)也将由 Rockwell Automation 控制。这家制糖厂被视为 Tereos 集团的基准工厂。
　　但是 Hennebique 并不打算就此停下脚步。已经制定了实施具体 Rockwell Automation 软件的计划，以在能耗方面实现节约，并且还制定了计划来使用 FactoryTalk AssetCentre — 可追溯性软件，对制糖厂运营流程中实施的所有更改进行控。


20DC022A3EYYA1DEK PowerFlex 700S 22 A 11 kW AC Drive
104-C72Y22 72 A Reversing Contactor
20BD052A3AYNADD1 PowerFlex 700 52 A 40 Hp AC Drive
1585J-M8CBJM-11 RJ45 Ethernet Media
150-F251NBDD CONTROLLER MOTOR 480V MAX
141A-B3010C 1200 mm Length 30X10 mm Copper Busbar
21VD2P1A3AYNAEC0AN-LR 21V Fan & Pump Packaged Drive
190E-BND2-CB40S-KY 2.5 - 4 A 190E Eco Starter with CB
140U-H6C3-D11-B H frame molded case circuit-breaker
2090-CFBM7DD-CEAA40 40 m Length DIN Feedback Cable
ALLEN-BRADLEY 2711-T6C2L1X TESTED!! PANELVIEW 600 TOUCH SCREEN
100-C23SKJ10M IEC 23 A Contactor
1492-M8X5V1-50 Wiring System 8mm x 5mm 160 Mkrs/Crd
1492-ACABLE016Y Analog Cable Wiring System
Allen Bradley PanelView 1000 2711-K10C8 Membrane Keypad
194E-FA40EX-P11-PE Load Switch
20BD052A3NYNACC1 PowerFlex 700 52 A 40 Hp AC Drive
112-C12FCD1D-3-4R-6P-7 Fusible Disonnect Combination Starter
1232X-BNA-25R NEMA Pump Panel,Extra space,DS Type
1789-SL52 SoftLogix 5 Medium Software
20DD2P1A0EYYACASE PowerFlex 700S 2.1 A 1 Hp AC Drive
20BD180A3AYNAND1NNAD PowerFlex 700 180 A 150 Hp AC Drive
1492-SP1D630-N IEC 63 A Miniature Circuit-Breaker
1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)
140U-H-NH21 Circuit-Breaker Accessory
100S-C97A04C 97 A MCS Safety Contactor
140M-I8P-C70-CX MCP, STD MAG TRIP (ADJ) 70A, HP, SIZE 1
9393-RSTSMGRS SUPT RENEWAL CONTRACT FOR 9393RSTSMGR RSTRAINER 2000 STUDENT MANAGER
1492-J3DF TERMINAL BLOCK
104-C16M22 16 A Reversing Contactor
1494C-DN30-A4-F 30A Cable Operated Disconnect Kit
21BD034ACAYNADD0NNNN-ND-B0-C1-J4-J58-L1-N5-P3-S60 PowerFlex 700 Packaged Drive Bulletin 21
2090-XXTPMP-10S05 MP-Series 5 m Length Power Cable
103T-FSD2-TC32B-E1F-KY-TE IEC Combination Starter
Allen Bradley 2711E-T12C6 PanelView 1200e 2711E 230 V
150-C30FBD-8L NEMA 30A 150 Motor Controller
1732D-8X8M12D ArmorBlock 16 Point Combination Block
9321-L5250S SUPT RENEWAL CONTRACT FOR 9321L5250 A.I. SERIES PLC-5 PID LOGISTICS SOFTWARE
20BD2P1A0AYNAED0 PowerFlex 700 2.1 A 1 Hp AC Drive
20BE062A3ANNANA0 PowerFlex 700 62 A 60 Hp AC Drive
20AD014A3AYNAEC0 14 A 10 Hp AC Drive
1770-CD2 DATA HWY TWINAXIAL CABLE, 200 FT/61 M
140M-J8P-D15-XC MOTOR CIRCUIT PROTECTOR
20-PP09055 XFMR INVERTER FAN- USE 20-FR09154 TO MNT
1494C-DJ622-A6-F 200A Cable Operated Disconnect Kit
1786-TCT2BD1 ControlNet Media Tap Connector
20DD022A0EYNARAEE 22 A 15 Hp AC Drive
150-C60FAD NEMA 60A 150 Motor Controller
100-C30VA10 30 A 100-C contactor
20BC170A3NYNADA0 PowerFlex 700 170 A 90 kW AC Drive
194E-FA20E-NP-NP Load Switch
20AD034A3AYNANG0 PowerFlex 70 34 A 25 Hp AC Drive
109-C09ABE1D-1-7 Non-Reversing Starter
194E-KA63EX-P11-6 Load Switch
160-BA04PSF1P1 IN 380-460V OUT 4.0A MTR RTG :1.5KW/2HP
20BD248A3NNNAND1 PowerFlex 700 248 A 200 Hp AC Drive
1336-T-SP9A XFMR,1336TEF,600V,F FRAME
190E-BND1-DC10C-KY-R 6.3 - 10 A 190E Eco Starter with CB
152H-F201FBD-51 Controller w/Fusible Disconn
133-C30MBD1C-38-6P IEC Enclosed Pump Panel - CB Type
153H-F480FBD-58-SEL Controller w/Circuit Breaker
1494C-DN600-A5 600A Cable Operated Disconnect Kit
1492-LD4RB133 terminal block, resistor, 13.0K Ohms
9304-WVR300S SUPT RENEWAL CONTRACT FOR 9304WVR300 WINTELLIGENT VIEW ADDITIONAL RUNTIME SYSTEM SOFTWARE
1492-ACABLE014B Analog Cable Wiring System
9361-PTLSEATS SUPT RENEWAL CONTRACT FOR 9361PTLSEAT RSPORTAL SEAT LICENSE SOFTWARE
100-C30ZA10 30 A 100-C contactor
1494C-CM8 Cable Mechanism
107S-ATDJ3-CA63C-TE 0.4 - 0.63 A Reversing Starter & Breaker
194RC-NN030S10 10FT CABLE/30A NF DISCONNECT/SST HANDLE
1492-MR5X12H41-50 Wiring System 5mm x 12mm 120 Mkrs/Crd
1492-JD3RB562 IEC 2-Ckt Feed-Through Blk,Resistor,4mm
190E-ANF2-CB40C-F11-JE 2.5 - 4 A 190E Eco Starter with CB
190E-BND1-DB40C-KN 2.5 - 4 A 190E Eco Starter with CB
1411-606-501 MODEL 606, SPLIT CORE CT 500:5 RATIO
1492-CONCAB005V 0.5m Cab Compat w/LD014
150-F108NCDB CONTROLLER MOTOR 480V MAX
135.09.02 RECTIFIER
1585D-M4TBDM-60 Micro D-Code, QD Style Ethernet Media
140M-I8E-D16E-PD MOTOR PROTECTION CIRCUIT BREAKER
20DE1K0A3ENNBNANE PowerFlex 700S 1030 A 1100 Hp AC Drive
150-F43FBDD-HC3 150 Motor Controller
ALLEN BRADLEY 1492-W3-B NSPP 1492W3B
2100PE-WLHTM17/1 LVMCC
1585J-L8HBJM-5 Ethernet Media RJ45, Patchcord, 5m L
20BD011A3NYNADB0 PowerFlex 700 11 A 7.5 Hp AC Drive
113-C60AADE1G-43 Combination Starter
20DD4A3EYYAEBNE PowerFlex 700S 3.4 A 2 Hp AC Drive
1492-MS8X12H61-70 Wiring System 8mm x 12mm 56 Mkrs/Crd
1585J-M8TBJM-0M6 RJ45 Ethernet Media
9301-2SE3403ESE RSVIEW32 RUNTIME 32K WITH RSLINX (SPANISH)
109-C23NDJOV IEC Non-Reversing Starter
20DE261A0ENNBNANE PowerFlex 700S 261 A 250 Hp AC Drive
20AD022C3AYNANG0 PowerFlex 70 22 A 15 Hp AC Drive
1492-LD4RB180 terminal block, resistor, 18.2 Ohms
1494C-DH622-A5-B1-FF 200A Cable Operated Disconnect Kit
2090-UXCK-D15 CONNECTOR KIT 15 PIN D SUB, FEEDBACK CN2
194R-KN30-1753-PY Non-Fused Fused Disconnect Switch
100S-C16DJ05BC 16 A MCS Safety Contactor
Allen Bradley 1771OBD Series C Output Module NIB
150-F108FHD 150 Motor Controller
1497A-A2-M19-1-N MACHINE TOOL TRANSFORMER
1485C-P12Z5-C DeviceNet Physical Media
153H-F60FBD-46-3-5R-6PX-HC3 Controller w/Circuit Breaker
AMD FX Six-Core Processor 6100GIGABYTE GA-970A-D3 4GB Combo Set
20MD1K2NNNNNNNN0 20MD1K2NNNNNNNN0
20DH590N3NNNBCGNE PowerFlex 700S 590 A 315 kW AC Drive
2090-XXTFMP-S01 MP-Series 1 m Length Feedback Cable
109-C30FDXXX-3-4R-7 Non-Reversing Starter
103S-CWD3-CC16C 10 - 16 A MCS Starter & Circuit Breaker
20BP325A3ANNNDC1 PowerFlex 700 325 A 180 kW. AC Drive
190E-KMND2-CB25C-KN 1.6 - 2.5 A 190E Eco Starter with CB
Based in USA eBay/Phone Customer Support 7 Days/Week
20DD014A0EYNANBUE PowerFlex 700S 14 A 10 Hp AC Drive
140A-C-SXH Shunt Release Module
2090-CPBM6DF-16AA02 TL-Series 2 m Length Pwr and Brake Cable
2090-UXNFBHF-S15 F-Series and H-Series 15 m Length Cable
1492-MS5X9VU81-90 Wiring System 5mm x 9mm 80 Mkrs/Crd
1492-MR6X12V21-30 Wiring System 6mm x 12mm 120 Mkrs/Crd
191E-AND3-CB16R-R11 1 - 1.6 A 191E Reversing EcoStarter w/CB
107S-ATKD7-CB63X-R 4 - 6.3 A Reversing Starter & Breaker
1492-CABLE150WN Digital Cable Wiring System
9363-MAILMANS SUPT RENEWAL CONTRACT FOR 9363MAILMAN RSMAILMAN SOFTWARE
1494G-GF3N-203W-421 NEMA 600A Enclosed Disconnect
2090-CPBM7DF-14AF07 MP-Series 7 m Length Pwr and Brake Cable
190S-ANKP1-CB40S 2.5 - 4 A 190S Compact Comb Starter w/CB
A-B 2755-L5RBA LASER SCAN HEAD ENHANCED MEDIUM SPEED RE
1494F-F30 Fixed Depth Fuse Block 30A
103S-ATDJ3-DB63D 4 - 6.3 A MCS Starter & Circuit Breaker
20BD014A0AYNANC0NNAD PowerFlex 700 14 A 10 Hp AC Drive
140M-D8E-C16-MT-TE MOTOR PROTECTION CIRCUIT BREAKER
Acramatic 950 Control Unit 3-424-2034A34​242034A3-424​-2O34A
170ADM54080 Modicon Momentum I/O Base 170-ADM-540-80
2711-K9A1 ALLEN BRADLEY
194L-G3667 ADD. LEGEND PLATE FOR SIZE 4 OR 6 BEZELS
9305-RSVADFCITS SUPT RENEWAL CONTRACT FOR 9305RSVADFCIT RSVIEW32 ACTIVE DISPLAY SYSTEM FLOATING CLIENT SOFTWARE (ITALIAN)
20BB015A0AYNBNB0 PowerFlex 700 15.3 A 7.5 Hp AC Drive
100-K12KN200 IEC 12 A Contactor
1492-MR5X10 5mm x 10mm Linked Marker Card
1485G-P6W5-N5 DeviceNet Physical Media
193-EEVF E1 Plus 55-110 A Overload Relay
140U-I3C3-C80 80 A Molded Case Circuit-Breaker
1492-MR5X12HR11-20 1492-MR5x12 marker card Wiring System
1770-XR PLC-3 Lithium Battery
1021M-UR UIO Server w/ 2x 2.4GHz AMD Six-Core Istanbul
21G1ABC650JN0NNNNN-HD-P3-P11 PowerFlex 755 Packaged Drive
1232X-DNAD-A2L-27R NEMA Pump Panel,Extra space,DS Type
21VD065A3AYNANC0AN 21V Fan & Pump Packaged Drive
21VX022A3AYNANC0BN 21V Fan & Pump Packaged Drive
104-K09D02 IEC Reversing Contactor
1233X-CNBD-9A-21-44 NEMA Pump Panel,Extra space,Cype
Allen Bradley 1771-IFE 1771IFE Analog Input Module Ser A Rev C
140-CMN-9000-KN MOTOR PROTECTION CIRCUIT BREAKER
20BE2P7A0AYNAND0 PowerFlex 700 2.7 A 2 Hp AC Drive
1492-MS5X9V271-280 Wiring System 5mm x 9mm 80 Mkrs/Crd
20BB042A3AYNBDC1 PowerFlex 700 42 A 15 Hp AC Drive
Allen Bradley 2711-NM11 256KB Panelview Memory Card AB 2711NM11
Advantech ADAM-5018 7 Ch Thermocouple Input Module
20AD065A0NYNACG1 PowerFlex 70 65 A 50 Hp AC Drive
22-JBAB PowerFlex 4/40/40P Conversion Kit
194R-KN200P3E IEC DISCONNECT, 200A, ENCL. K
ALLEN BRADLEY 1771-OJ 1771OJ
20AB042C3AYNAEC0 PowerFlex 70 42 A 15 Hp AC Drive
9330-DDMCENR SUPT REINSTATEMENT CONTRACT FOR 9330DDMCEN POWERTRAIN DIAGNOSTICS (DDMC) SOFTWARE
1757-PLXS300 PROCESSLOGIX 300 POINT SERVER LICENSE
103T-AWD2-RB63C-D1C-KN-S11 Combination Starter
20BC085A3AYNANA0 PowerFlex 700 85 A 45 kW AC Drive
194R-NA380P31R4 KIT,DISCONNECT SW 600V AC MAX
1738-OE4CM12 ArmorPoint 4 Point Output Module
20DJ096A3EYNAEASE PowerFlex 700S 96 A 75 Hp AC Drive
9399-RSBPHRG RSBATCH PHASE LOGIC REF. GUIDE
1395-196263 MAIN CNTRL BRD KIT,V9.30,HUNISEAL COATED
103S-AWD2-CB63XL-KN 4 - 6.3 A MCS Starter & Circuit Breaker
20BD415A3ANNNCC1 PowerFlex 700 415 A 350 Hp AC Drive
20F1ANC170JN0NNNNN PowerFlex 753 AC Drive
194E-FA40X-P11-6 Load Switch
107S-DTD3-CC20C-KN-TE 14.5 - 20 A Reversing Starter & Breaker
1492-CABLE020RTBB Digital Cable Wiring System
ALLEN BRADLEY INPUT MODULE 10-30 VDC 1771-IBD SERIES B
20BD248M0NNNAND0 PowerFlex 700 248 A 200 Hp AC Drive
1492-GS1G010-H1 1 POLE HIGH DEN. SLIM MINI.CB 1 A
1492-M5X10V401-500 Wiring System 5mm x 10mm 144 Mkrs/Crd
ALLEN BRADLEY PANELVIEW 900 OPERATOR KEYPAD MONITOR 2711-K9A5 2711K9A5 SER F
ALLEN-BRADLEY SLC 500 1746-OW8 OUTPUT MODULE QTY
1494C-DNX400-A10-B-D1 400A Cable Operated Disconnect Kit
1492-CABLE025T Digital Cable Wiring System
Allen Bradley DC Servo Controller 1388B-40138​8B401388B-A​V4O1388B4O
1778-IAC Allen Bradley AC Input Module
1667-16IA1008 PANELCONNECT MODULE, 16 POINT AC INPUT
Allen Bradley Bulletin 609 609-AAW Ser H 609AAW 6O9-AAW 6O9AAW
F1772-LSP FIRMWARE UPGRADE FOR 1772-LSP PLC2 PROCESSOR MODUL
Allen-Bradley 1747-L552 SLC 500 Processor Unit
1411-AL-121 MODEL AL, 120:5 RATIO
140M-C2E-C25-XC MOTOR PROTECTION CIRCUIT BREAKER
1492-MS5X12V1-10 Wiring System 5mm x 12mm 80 Mkrs/Crd
20G1AGC140JA0NNNNN PowerFlex 755 AC Drive
103T-AWD2-RB25B-C1A-F20-KN-V Combination Starter
ACME ELECTRIC Cincinnati Milacron Power Supply 1-635-0108-001 63171 413-8633