1606-XL180B

1606-XL180B
1606-XL180B
1606-XL180B


杭州卷烟厂卷烟的工艺流程大体上分为制丝和卷包两个流程，制丝过程包括切片，切丝，混丝三大过程，卷包过程包括卷接和包装两个主要程序，制丝过程为作业过程，卷包过程属于离散型作业，各机组都有独立的卷接和包装设备。制丝和卷包有各自的集中控制系统，分别为制丝集控和卷包数采。系统间详细流程图如图2所示，MES从ERP(Enterprise Resource Planning，企业资源计划系统)接收杭州卷烟厂卷烟生产订单生成作业计划，同时接收PDM(Product Data Management，产品数据管理)的工艺标准，质量标准，物料主数据和BOM,生成作业执行计划，指导杭州卷烟厂制丝集控，卷包数采，动力能源和物流系统的执行，根据采集的过程数据反馈，将计划执行结果等数据反馈给ERP， 关闭生产订单。
　　2.2 功能模块
　　MES主要由主数据管理、生产管理、工艺质量管理、设备管理、车间管理、实时控、批次管理、动力能源以及用户管理等九大功能模块组成，以生产执行、工艺质量管理和设备管理三大模块为主，其它六个模块为辅，实现了将上层的计划及时准确的传达给车间生产控制现场，并把车间生产控制现场的生产数据及情况实时的反馈给计划层，从而实现对整个生产过的统一指挥与调度。下面着重介绍生产管理，工艺质量管理，设备管理和主数据管理等与生产密切相关的四个模块。
　　(1) 生产管理
　　生产管理的主要功能是生产计划的调度， 它是ERP生产计划的延伸和发展，它能使制丝计划自动的分解生产工单，通过人工调整和下发，使生产现场能及时准确地进行生产作业，系统需要保证卷烟成品的供应，满足市场供货的需求。MES中生产计划调度的详细流程图如图3所示，结合杭州卷烟厂的实际设备情况，本模块主要分了制丝生产调度、制丝生产执行、卷包生产调度和卷包生产执行四个功能点。
　　a) 制丝调度
　　制丝调度主要是根据成品烟丝需求以及高架库和远程库的库存情况，在用户选择预约物料时自动推算出所需物料的数量，并能在预约物料不够的情况下给出替代方案，为了增加灵活性，还可以通过手动编辑来修改替代方案。根据各产线的产能设计、工艺逻辑和生产计划生成详细的作业工单。
　　b) 制丝执行
　　制丝执行是将作业工单发送给制丝集控系统，以及高架库系统、糖香料厨房系统等配套系统，使系统按作业工单进行作业，生产结束后，对制丝集控系统、高架库系统和糖香料厨房系统的生产结果进行统计，以报表的形式展示给终端用户。在作业过程中，可根据实时控情况对生产工单进行暂停、继续运行以及中止等操作，操作人员对未下发生产的作业工单可以进行修改。
　　c) 卷包调度
　　卷包调用主要根据从ERP计划生成喂丝机工单和卷包机生产工单。
　　d) 卷包执行
　　与制丝执行类似，卷包执行也是将作业工单下发给高架库系统和卷包数采系统，高架库系统根据喂丝机工单将相应的成品烟丝量发送至对应的喂丝机台，喂丝机将烟丝输送至相应的卷接包机组。通过MES的生产管理功能保证了批次任务之间的相互衔接和上下游工序的执行，并且能够实现生产计划层与生产车间控制现场的及时沟通。


1495-N77 10 A Electrical Interlock Kit
100-C09L400 9 A 100-C contactor
AB Allen Bradley 1771-SN Scanner Module Firm C Ser A
Allen Bradley Panelview 2711-KC1 Ser B Rev C FRN 2.00.00 Nice Unit Barely
20G1AGD248AA0NNNNN PowerFlex 755
2711-B6C10L1 PV600 COLOR KEY&TOUCH, DNET & RS232 PRINT WITH DEVICENET COMMUNICATIONS & RS-232 PRINTER PORT
107S-AWD3-CB16B 1 - 1.6 A Reversing Starter & Breaker
1492-CABLE050F Digital Cable Wiring System
Allen Bradley Input Module SLC 500 1746-1B16 Ser C 17461B16 MA459221-138B
1492-EBJ16 Terminal Block End Barrier
1771-RT41 1771 Remote Terminal Panel
21VD027A3AYNAHC0BN 21V Fan & Pump Packaged Drive
20DD014A0EYNANAEE PowerFlex 700S 14 A 10 Hp AC Drive
Allen-Bradley 1492-EBM3
103S-ASZJ3-CB63C-TE 4 - 6.3 A MCS Starter & Circuit Breaker
Allen Bradley 1746-IA16 SLC-500 Input Module.16-Poin​t
1326AB-B730E-M2K7LS MTR SRV 460V 39.0NM 3350RPM MUL BRK IP67
2030-MLXNF-SYSP ElectroGuard Bulletin 2030
1326-CEU100 CABLE ENCDR F-BACK 100 ft. W/CONN
F-4050-Q-H00AN MOTOR,F-,NEMA 56C,60 IN LB CONT.
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191S-ANKD3-CC10C 191S Rev. Compact Starter w/CB
ALLEN BRADLEY 17940A8 Output Module Series A
100-C09KJ10-16-X3M 10-16-X3M
20BD180A0ANNACB0 PowerFlex 700 180 A 150 Hp AC Drive
103S-FWD3-DC10B-KN-R-SP 6.3 - 10 A MCS Starter & Circuit Breaker
103S-ATDJ2-CB40C 2.5 - 4 A MCS Starter & Circuit Breaker
9358-B60U2R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 10 TO 60
194E-FA32-NP-PE Load Switch
20DD5P0A3EYNAEAEE PowerFlex 700S 5 A 3 Hp AC Drive
20BD040A3AYNANB0 PowerFlex 700 40 A 30 Hp AC Drive
190S-ENN3-FC25C 18 - 25 A 190S Compact Comb Starter w/CB
1492-CABLE250Q Digital Cable Wiring System
2100PE-WLHZF92/1 LVMCC
6 MURR ELEKTRONIK 52000 INTERFACE MODULE
23B-D010C104NN-P6T 23B AC Packaged Drive
1794-ASBK CONFORMALLY COATED, REMOTE I/O ADAPTER
Allen Bradley 2706-P42C InView Message Marquee Display WOW
107H-AFBD3-DB63X IEC Enclosed Combination Motor Controlle
150-N84 SMC Dialog Plus Accessory
1336E-AFB2A ENCLOSURE KIT, TYPE 4,240V,10-15HP
150-B650NBDF 150 Motor Controller
20CM820H0ANNNNA0 PowerFlex 700H 820 A 800 kW AC Drive
1495-N43 Kit Electrical Interlock
156-B50ABN 50 A Contactor
1485P-K1DL4 Drop-Line Connector
ALLEN-BRADLEY 2750-PA POWER SUPPLY
2711-B6C5 ALLEN BRADLEY
107S-BWD3-CC16X 10 - 16 A Reversing Starter & Breaker
ALLEN BRADLEY 1746-N14 INPUT MODULE 1746N14
1492-CAB004J69 Digital Cable Wiring System
150-B54NBDA 150 Motor Controller
150-F317NBDB 317 A 125-250 Hp At 460V AC 150 Mtr Ctrl
1771-NB4T HIGH RESOLUTION ISOLATED ANALOG MODULE (2) TC/MV IN, (2) 4-20MA OUT, RCMND 1771-RT41 & (1) 1771-NCG OR NC15
140U-M5H3-D80 M frame molded case circuit-breaker
150-F43FBD-6PX 150 Motor Controller
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150-C16NBR 150 Motor Controller
20BD096GJAYNAND0 PowerFlex 700 96 A 75 Hp AC Drive
9358-BBBKY30ENE RSBIZWARE BATCH, EPRO BUNDLE BACKUP KEY 30 UNITS
1760-LDFC PicoGFX Processor
1760-IA12XOW6I Pico AC Expansion Input/Output Module
1404-M605B-232 MASTER MODULE FOR POWERMONITOR
100S-C16D304BC 16 A MCS Safety Contactor
191S-ANKF3-CB25C-KN 191S Rev. Compact Starter w/CB
1585J-M4TB-2 RJ45 Ethernet Media
112-C23ABDXXX Fusible Disconnect Combination Starter
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9701-VWSTDEE RSVIEW STUDIO FOR RSVIEW ENTERPRISE (GERMAN)
2098-DSD-HV100X Ultra 3000 Servo Drive
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140U-J6D3-D12-PD J frame molded case circuit-breaker
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190E-AND2-CB40B-TE 2.5 - 4 A 190E Eco Starter with CB
140M-C2T-B10-CX MOTOR PROTECTION CIRCUIT BREAKER
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190S-BND2-DC10C-KY 190S Compact Comb Starter w/CB
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2711P-K10C6D1 PV PLUS 1000, KEYPAD, ENET, DC PS, STD MEM INCL RIO, DH+, DH-485, RS232, ETHERNET, USB
9392-CDRSZHE DATADISC ENGLISH/CHINESE BUNDLE
30 Allen Single Spindle Sliding Head Drill Tap Press 36200
20DT099A0ENNAEANE PowerFlex 700S 99 A 100 Hp AC Drive
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109-C09AJE1D-3-7 Non-Reversing Starter
190E-ANEJ2-DB63X 4 - 6.3 A 190E Eco Starter with CB
1497A-A10-M8-0-N CONTROL POWER TRANSFORMER
1492-ACABLE005J Analog Cable Wiring System
107S-DWD3-DC25D-KN 18 - 25 A Reversing Starter & Breaker
2711P-T7C6B2 PV PLUS 700, TOUCH, RIO/DH, AC PS, EXT MEM INCL RIO, DH+, DH-485, RS232, ETHERNET, USB
103S-BWDJ2-CC16C 10 - 16 A MCS Starter & Circuit Breaker
103S-CWD3-CC16C 10 - 16 A MCS Starter & Circuit Breaker
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1784-PCM4 Data Highway 485 Cable
20BD4A3AYYADC1 PowerFlex 700 3.4 A 2 Hp AC Drive
1494C-DHX233-A3-H 30A Cable Operated Disconnect Kit
141A-SM54RS25 Busbar Adaptor Module
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100S-FAB31 Auxiliary Contact
20DJ300N0NNNBCANE PowerFlex 700S 300 A 250 Hp AC Drive
103S-DTDJ2-CC20C MCS Starter & Circuit Breaker
150-FPP60C SMC Flex Repair Part
140U-H3C3-C80 H frame molded case circuit-breaker
1492-MS5X9H41-50 Wiring System 5mm x 9mm 80 Mkrs/Crd
1370-DBL64 DYNAMIC BRAKE RESISTOR,3HP,240VDC
150-B97JBD-6P-8M 150 Motor Controller
20G11GC104AN0NNNNN PowerFlex 755 AC Drive
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100-C60KL01 60 A 100-C contactor
103S-FTD3-DC16AD-KN 10 - 16 A MCS Starter & Circuit Breaker
20DB6P8A3EYNAEBSE PowerFlex 700S 6.8 A 2 Hp AC Drive
20DD052A3EYNA5CNL PowerFlex 700S 52 A 40 Hp AC Drive
ALLEN BRADLEY 1794-IE8H -FS- 1794IE8H
1411-125-352 MODEL 125, 3500:5 RATIO
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1775-S4A PLC-3 I/O Scanner-Programmer Interface
1336-BDB-SP9E 1336 Kit
100-D140B11 MCS Contactor
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100S-C60L14BC 60 A MCS Safety Contactor
2090-UXTBMP-18S12 MP-Series 12 m Length Brake Cable
1746IA8 Allen Bradley Input Module 8 Point SLC500 3
20DD011A3EYYACHNE PowerFlex 700S 11 A 7.5 Hp AC Drive
153H-B650JBD-61-1-3B-4G Controller w/Circuit Breaker
9301-2SE250ZHU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (ZH)
2090-CPBM7DF-08AA40 MP-Series 40 m Length Cable
22D-B033H204 PowerFlex 40P 7.5 kW (10 Hp) AC Drive
150-B54FBDB 150 Motor Controller
194L-C32-1753 Control and Load Switch
100-D115ED11 115 A MCS Contactor
1494F-D100 100 A Disconnect Switch
190S-ANDJ1-CC10C-KN 190S Compact Comb Starter w/CB
20AE1P7A0AYNNNG0 PowerFlex 70 1.7 A 1 Hp AC Drive
20DD040A0EYNACASE PowerFlex 700S 40 A 30 Hp AC Drive
100-C72KF01 72 A 100-C contactor
22F-A2P5N113 PowerFlex 4M 0.4 kW (0.5 Hp) AC Drive
46 Long Henning Chip Guard Way Cover 906404 LKU-130
20G11ND415AN0NNNNN PowerFlex 755 AC Drive
20DB080A3EYNANCSL PowerFlex 700S 80 A 30 Hp AC Drive
1771-CLL LONG LINE OPTION CABLE
1492-J2Q-OR IEC 1-Ckt Feed-Thru Blk,2 Conn Pts,1.5mm
194R-ND250P34ER5 KIT,DISCONNECT SW 600V AC MAX
1326AB-B520F-21-L MOTOR SERVO 460V 13.1NM 3500RPM IP67
100-C16KF300 16 A 100-C contactor
191E-AND3-CB16C-F11-KN 1 - 1.6 A 191E Reversing EcoStarter w/CB
1232X-ENB-A2M-6GPC-27R NEMA Pump Panel,Extra space,DS Type
1321-6T770-BB 1321 Power Component 770 kVA Transformer
103S-ASD3-CB63SL 4 - 6.3 A MCS Starter & Circuit Breaker
1492-CABLE050P Digital Cable Wiring System
140U-H-NH12 Circuit-Breaker Accessory
150-F625JBEB 150 Motor Controller
2300-SPE01A FUSE KLDR 10A 600V
20BD011A0AYNACC1 PowerFlex 700 11 A 7.5 Hp AC Drive
190S-AND2-CC10S-R11 190S Compact Comb Starter w/CB
1494GY-BF3N-203W NEMA 30 A Enclosed Disconnect
140M-D8E-B63-KN-MT MOTOR PROTECTION CIRCUIT BREAKER
103S-FTD2-FC32C-TE-V 23 - 32 A MCS Starter & Circuit Breaker
152H-3FBD-45-4R-6P-8L-900-99 Controller w/Fusible Disconn
109-C23ALE1R Non-Reversing Starter
152H-F201FBD-52-1F-5R-6P Controller w/Fusible Disconn
Allen Bradley 1769-OF8V 8 Channel Voltage Output Module Compact I/O
20AD4C0NYNNCC0 PowerFlex 70 3.4 A 2 Hp AC Drive
140M-C2E-B40-XL MOTOR PROTECTION CIRCUIT BREAKER
190E-ANEJ2-CC10C 6.3 - 10 A 190E Eco Starter with CB
Allen Bradley PanelView 1000 2711-K10C9 / C Rev B FRN 4.10
9358-BNT30U2R UPGRADE: OUT-SUPT: RSBATCH 10 TO 30
1x1x5 Kennametal Tool Holder TURNING DSSNR-164C
20AD022A0AYYACG0 PowerFlex 70 22 A 15 Hp AC Drive
2711-END1FRS SUPT RENEWAL CONTRACT FOR 2711END1FR PANELBUILDER 1400E CONFIGURATION SOFTWARE (FRENCH)
ALLEN BRADLEY X-232820 NSFP X232820
1771-NB4S HIGH RESOLUTION ISOLATED ANALOG MODULE (2) SRCG 4-20MA IN, (2) 4-20MA OUT, RCMND 1771-RT44 & 1771-NC6 OR NC15
20BD096A3ANNAEN0 PowerFlex 700 96 A 75 Hp AC Drive
20DD034A5EYNARCBL 34 A 25 Hp AC Drive
140U-K-TLA2 Terminal Lug Circuit-Breaker Accessory
100S-C85KP14BC 85 A MCS Safety Contactor
190S-ANZJ2-DB40C-R00 2.5 - 4 A 190S Compact Comb Starter w/CB
1492-SP1C060 SUPP. PROTECTOR MINI CIRCUIT BREAKER
103T-CTD3-RC16X-C1C-KN Combination Starter
ALLEN BRADLEY 800E-A4L NSFP 800EA4L
103S-AWD2-CA40C-TE MCS Starter & Circuit Breaker
140M-I8P-C30-FX 140M Circuit Breaker
MPL-A4540F-HJ22AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,9.5KG
F1785-BEMSERB FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE
20BE9P0A0AYNAED0 PowerFlex 700 9 A 7.5 Hp AC Drive
1485P-P1R5-MN5R1 MINI-MINI-MICRO T-PORT
20DD022A3EYNADANE PowerFlex 700S 22 A 15 Hp AC Drive
190E-ANEJ2-CA63X-S01 0.4 - 0.63 A 190E Eco Starter with CB
AJ65SB3-16D Mitsubishi PLC AJ65SB316D
107S-ATZJ3-CB16C 1 - 1.6 A Reversing Starter & Breaker
9381-PA2500ENR SUPT REINSTATEMENT CONTRACT FOR 9381PA2500EN RSBATCH FOR PROCESSLOGIX ARCHIVER - 2500 TAGS
20AD011A3AYNAEG1 PowerFlex 70 11 A 7.5 Hp AC Drive
Allen Bradley Terminal Keyboard 1770FD PLC Overlay 1770-KBA PN 610716-01
DD100-6.5.1 DUAL-THERMOCOUPLE MODULE USER MANUAL