1756-TC15

1756-TC15
1756-TC15
1756-TC15


此外，也是化工企业生产运营的重中之重。该企业要求新工厂采用的DCS系统在防爆、报事件管理和连锁记录等方面具有。为加快以数据为驱动的智能制造转型，企业还希望通过DCS系统提高数据管理和使用水平，使历史数据具有可追溯性，并可在移动终端实现对生产报表的浏览。
　　由于下属工厂遍布各地，该企业对DCS系统的可复制性、扩展性和互联能力也提出要求，希望系统在二期项目中可实现系统的轻松复制，并在未来具备多工厂间的互联能力，实现MES系统的可持续扩展，满足企业未来的发展需要。
解决方案
　　PlantPAx高度集成的标准控制面板和编程模块，提供了完善和简便的操作，多语言的自由切换，也高度引了客户。基于标准工业以太网的网络架构，PlantPAx使得互联企业变成了可能，能够满足企业未来发展的需要。
　　系统集成商LSI(Logical Systems LLC)作为罗克韦尔自动化的解决方案合作伙伴负责此次项目的实施，LSI在化工生产工艺和控制方面具备专业知识和丰富的项目实施经验，这也是客户在选择合作伙伴时重点考察的方面。
　　为了帮助客户限度地降低项目的实施风险，并在截止时间之前实现顺利投产，项目实施团队对客户的实际生产工艺需求进行了的系统性分析，并制定了一个高可行性的解决方案。该解决方案以PlantPAx系统为中心，在FactoryTalk View SE的服务平台上部署了3台操作员站对9条生产线进行集中测与控制。先进的批次控制技术实现了灵活的工艺配方编辑管理与执行功能。整个系统采用了3套Allen-Bradley® ControlLogix® 可编程自动化控制器分别对原料区、生产区、成品区及公用工程设备和生产工艺进行控制。可靠的PowerFlex系列变频器为整个系统的7×24小时稳定运行提供了保障。系统中配置了一台Historian服务器以实现长达10年以上的生产历史记录的追踪。此外，系统采用全厂级的Ethernet/IP工业以太网既保证了当前所有设备的通信而可靠，又为未来的MES系统及ERP系统等功能扩展提供了可能。
　　在2017年底项目正式确定后，项目团队便开始了系统设计工作。得益于PlantPAx提供的丰富预定义图形和设备控制功能库，以及强大的设备及批次控制仿真功能，团队在一个月的时间里便已根据客户的工艺要求完成了整个系统共9条生产线的组态及功能仿真测试，并得到了客户的认可。2018年1月便将系统部署到客户的实际工厂中进行I/O检查并用水替代原料进行了一系列的功能验证和优化，均得到了令人满意的结果。
效果
　　面对客户有限的资料和复杂需求，为了确保项目成功实施且限度地缩短开发时间，项目实施团队从项目启动之初就根据客户的工艺要求选择的项目配置，并进行方案优化、编程和调试，确保了交货期，同时满足了低成本的需求。在整个项目的跟踪、招投标和实施的过程中，罗克韦尔自动化的销售团队和技术支持团队贯穿始终，为项目的成功提供了有力保障。
　PlantPAx系统在新工厂的表现得到了客户的一致认可。客户的生产经理评价说：“通过PlantPAx系统，新工厂的生产人员数量降低了50%，生产效率提高了35%。”
　　结合批次管理功能，PlantPAx系统帮助客户快速、地实现产品切换。客户的工艺质量经理对此给予了高度评价：“在批次管理系统中，生成新的配方并下装生产只需要短短的二十几分钟，大大地提高了生产效率，新产品的投产时间降低了80%。”
　　通过与全厂级自动化技术的紧密融合并采用开放式通信标准，PlantPAx可以为新工厂乃至整个企业的过程运营创造更大价值，帮助企业实现工厂间的互联，打造互联企业，达成集约节约、环保、绿色低碳和可持续的发展目标。


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100-3UKD10 43 A 100-C contactor
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6182H-7TEH15D VVCE 700, TOUCH, EXT MEM, CNET, DC INCL RS232, ETHERNET, USB, 256MB RAM, 256MB FLASH
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150-B35NBDB-8B 150 Motor Controller
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100-C23L400 23 A 100-C contactor
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1370-DBL66 DYNAMIC BRAKE RESISTOR,7.5HP,240VDC ARM
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152B-C201FBD-52-3B-4R-6P-BP Controller w/Fusible Disc & !C Enclosed
9308-RSFB64ENE RSFIELDBUS 64 FB BASE CONFIG SW
152H-F25FBDB-39-1F-4G Controller w/Fusible Disconn
20AD034F3AYNAEC0 PowerFlex 70 34 A 25 Hp AC Drive
140UE-N5I3-E12 IEC 1250 A Molded Case Circuit-Breaker
1492-SP3C070 SUPP. PROTECTOR MINI CIRCUIT BREAKER
Allen Bradley 1769-OA16 Compact 16-Point 100 to 240 V Solid State Output Module
140U-H2C3-C70 H frame molded case circuit-breaker
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1321-3TH880-CB 1321 Power Component 880 kVA Transformer
152H-C25FBD-41 Controller w/Fusible Disconn Enclosed Mo
2090-CPBM7DF-14AF02 MP-Series 2 m Length Pwr and Brake Cable
190S-ANDJ2-CB40S-KY 2.5 - 4 A 190S Compact Comb Starter w/CB
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ALLENBRADLEY1771OD16ISOLATEDOUTPUTMODULE
1492-GS3G050-H1 3 POLE HIGH DEN. SLIM MINI.CB 5 A
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20DB022A3EYYANCBL PowerFlex 700S 22 A 7.5 Hp AC Drive
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20DJ590ACENNBNDNL 590 A 500 Hp AC Drive
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1326AB-B740C-M2K7L MOTOR,SERVO,460V,53.0NM,2200RPM,MULTI,BRK,IP67
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2030-EUNF ElectroGuard Bulletin 2030
103T-CWD2-RC10C-E1D-TE Combination Starter
Allen-Bradley 42GRU-9003-QD
20G11LC1K0AN0NNNNN PowerFlex 755
104-C12ZY22 12 A Reversing Contactor
1492-M6X12V21-30S Wiring System 6mm x 12mm 120 Mkrs/Crd
100-C60DA10 60 A 100-C contactor
107S-DSZJ3-CC16C 10 - 16 A Reversing Starter & Breaker
1721-205 1/4 X 1/4 NPT 90 DEG PUSH
Allen-Bradley 5130-RM
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Allen Heath iLIVE-80 20 Fader Control Surface Mixer
ALLEN BRADLEY SLC 500 32-POINT INPUT MODULE 1746-IB32 SER. D
20F11FD011AA0NNNNN PowerFlex 753 AC Drive
1485RS-P5N5-M5 DeviceNet Physical Media
1606-XL480E 1606-XL 480 W Power Supply
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20CD385H0ANNBNB0 PowerFlex 700H 385 A 300 Hp AC Drive
1492-HM2RE TERMINAL BLOCK 600V MAX
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1761-CBL-AM00 CABLE: MICROLOGIX 1000 CONTROLLER TO PORT 2 (8-PIN DIN) OF 1761-NET-AIC, 45 CM (17.7 IN.)
140M-C2E-B40-RX MOTOR PROTECTION CIRCUIT BREAKER
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152H-C85FBD-48-900 Controller w/Fusible Disconn Enclosed Mo
194R-ND250P34R5 KIT,DISCONNECT SW 600V AC MAX
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150-B180NCRF 150 Motor Controller
190S-DNZJ2-JB63C-S11 4 - 6.3 A 190S Compact Comb Starter w/CB
100-C09UD400 9 A 100-C contactor
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15 HP GE Direct Current Spindle Shunt Motor CD259AT
100-CRFC11 Auxiliary Contact
103S-AWD2-DB40S-KY-SP-TE 2.5 - 4 A MCS Starter & Circuit Breaker
1756-OB16I 10-30 VDC ISOLATED OUTPUT 16 PTS (36 PIN)
20AE9A0AYYNNC0 PowerFlex 70 3.9 A 3 Hp AC Drive
1492-JDSSTP IEC 2Ckt Plug-In Blk w/ Surge Supp 2.5mm
103S-EWD3-DC16B-KN-R-SP 10 - 16 A MCS Starter & Circuit Breaker
Allen Bradley 96042276 TTL Input Module
9358-BPCNT60U1 UPGRADE: IN-SUPT: RSBATCH PC-BASED 03 TO 60
100S-C30K14BC 30 A MCS Safety Contactor
112-C09AADD1D-3 Fusible Disconnect Combination Starter
ALLEN BRADLEY 800FP-X10 NSFP 800FPX10
100-D300EA00 MCS Contactor
107S-CTD3-DC16C-KN 10 - 16 A Reversing Starter & Breaker
1492-MH6X12 SNAP-IN MARKER CARD, 6 MM X 12 MM
103S-ASD4-DC10S 6.3 - 10 A MCS Starter & Circuit Breaker
1492-HWACAB030Z Honeywell Analog Cable Wiring System
140M-C2E-B40-DK-TE MOTOR PROTECTION CIRCUIT BREAKER
Allen Bradley 1794-OB16 Series A Output Module
100-K12ZS400 IEC 12 A Contactor
104-C16DJ22 16 A Reversing Contactor
100S-C23D304BC 23 A MCS Safety Contactor
23B-D4P0C10DNN-E22-P6 23B AC Packaged Drive
103S-AWD2-DB63CN-KN 4 - 6.3 A MCS Starter & Circuit Breaker
1492-MS6X12VR201-220 Wiring System 6mm x 12mm 80 Mkrs/Crd
1492-CPL Component Plug
2090-SCVG200-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,200.0M
1585D-M4TBJM-1 Micro D-Code, QD Style Ethernet Media
100-K09B01 IEC 9 A Contactor
109-C12FBE1D Non-Reversing Starter
AllenBradley800MR-NX100BSelectorSwitch2PositionNIBOnly1Left
1492-HWACAB150UA Honeywell Analog Cable Wiring System
1494C-DJ611-A4-B1-D 100A Cable Operated Disconnect Kit
1492-MS8X12V151-200S Wiring System 8mm x 12mm 56 Mkrs/Crd
190E-AND2-DB40C-KY 2.5 - 4 A 190E Eco Starter with CB
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103S-AWD3-DB40X-KN 2.5 - 4 A MCS Starter & Circuit Breaker
140M-C2E-B25-KY-XD MOTOR PROTECTION CIRCUIT BREAKER
194R-J60-1753S-LYN2 Fused Disconnect Switch
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106-C09ABDE1C Reversing Combo Starter
1233X-GNB-A2R-57T-425 Size 6 Pump Panel,Circ Breaker Type
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1233X-BNBD-41 NEMA Pump Panel,Extra space,Cype
20-750-IP20G1-F5 ASSY KIT PF750 FR5 PLUGS IP20
1492-MR5X12H71-80 Wiring System 5mm x 12mm 120 Mkrs/Crd
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1771-A4B I/O CHASSIS ASSEMBLY, 16 SLOT
1492-PLOTPEN35 0.35 mm Point Disposable Plotter Pen
22C-D072A103 PowerFlex 400 37 kW (50 Hp) AC Drive
107S-ATL3-CB40C-F11-KN 2.5 - 4 A Reversing Starter & Breaker
2711P-T6M3D PV PLUS 600 GRAYSCALE, TOUCH, DH485, DC PS INCL RS232, ETHERNET & USB, 32MB FLASH/64MB RAM
1794-ASB2 FLEX I/O 2 MODULE 24V DC RIO ADAPTER
1494C-DN30-A10-B1-F 30A Cable Operated Disconnect Kit
20AB6P8C3AYYNNC0 PowerFlex 70 6.8 A 2 Hp AC Drive
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1783-SFP100FX 100FX SFP Fiber Transceiver
1494C-DH622-A6 200A Cable Operated Disconnect Kit
1770-CD3 Data Highway 300-300 ft Length Cable
100S-C30D04BC 30 A MCS Safety Contactor
190S-AND2-CB63S-R11 4 - 6.3 A 190S Compact Comb Starter w/CB
152H-F85FBD-48-3-4G-4R-6P-8B Controller w/Fusible Disconn
1492-IFM20F-FS120-2 Wiring System
2090-CPBM4DF-14AF15 MP-Series 15 m Length Cable
100S-D140D22BC 140 A MCS Safety Contactor
20DD040A3EYNACANE PowerFlex 700S 40 A 30 Hp AC Drive
ALLEN BRADLEY 2711P-T6C20D SERIES B REV A PANELVIEW PLUS 600 COLOR DISPLAY TOUCH
20BC030A3AYNACC1 PowerFlex 700 30 A 15 kW AC Drive
Allen-Bradley 2711-K5A8L1
1494G-FF3H6 NEMA 400A Enclosed Disconnect
140U-H3C3-D12-QJ H frame molded case circuit-breaker
100-NX205C CONTACTOR,NON-REVERSING 600V MAX 120A MX
9301-2SE340TE RSVIEW32 RUNTIME 32K WITH RSLINX (PORTUGUESE)
150-A135NBDB CONTROLLER,MOTOR
2711-K6C10 PV600 COLOR KEY, DNET & RS232 PRINT WITH DEVICENET COMMUNICATIONS & RS-232 PRINTER PORT
1803-EEM02 EEM,16 ANALOG, 4 TO 20 MA
103T-BWD4-RC16X-E1D Combination Starter
ALLEN-BRADLEY 2711P-B10D2 PANELVIEW PLUS 1000 OIP
ALLEN BRADLEY 1771-DB /A BASIC Module NO DOA
140U-L6L3-D60-A L frame molded case circuit-breaker
20BD077A0ANNANB0 PowerFlex 700 77 A 60 Hp AC Drive
Allen Bradley 1771-KF INTERFACE MODULE RS-232-C
1321-3RA45-B 1321 Power Component 45 A Line Reactor
1494G-DF3J6-99 NEMA 100A Enclosed Disconnect
ALLEN BRADLEY 1746NO4V A ANALOG OUTPUT MODULE 1746-NO4V A
Anilam Electronics CNC Circuit Board 90100289 Card Module
9515-RSCMP500ENE RSGUARDIAN MIGRATION PROMOTION, <-500 DEVICES
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DD100-6.5.1 DUAL-THERMOCOUPLE MODULE USER MANUAL
Alesis DM10 Pro Kit Professional Electronic Drumset with ' RealHead Drum
1494C-DJ621-A6-D 200A Cable Operated Disconnect Kit
141A-GS54RR45M Bus Bar Adapter Module
100-0KD400 40 A 100-C contactor
20F11GC5P0JA0NNNNN PowerFlex 753 AC Drive
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199-SC10M DUAL STAB CONN
2711-K5A1 ALLEN BRADLEY
103S-JTD3-GC90XK 63 - 90 A MCS Starter & Circuit Breaker
140M-K8P-D30-XT MOTOR CIRCUIT PROTECTOR
1336-CONV-SP14A FUSE UPGRADE KIT D FRAME 200A