1756-DMCF010

1756-DMCF010
1756-DMCF010
1756-DMCF010


3.2 双行道板式输送机系统
总装车间有两套双行道板式输送机系统。本系统由四柱叉式提升机、助推器、回转举升台、传送机、和接近 开关等设备组成。每套双行道板式输送机系统由两条平板输送线组成，平行回转运行，是一种非常复杂的控制技术，在内处于技术的地位。该输送线可以很大 程度上降低工人的劳动强度，提高生产效率。但相对而言控制系统技术要求就比较大，难度高，设备控制和调试起来非常困难，是控制中的难点和重点，要求控制系 统的各个部分互相紧密配合，不能出现半点差错。
同时在四柱叉式提升机的控制系统中取一个信号，用来控制吊具从宽推杆积放式悬挂输送链的双行道板式输送机上或从双行道板式输送机到宽推杆积放式悬挂输送链上之间的紧密衔接，杜绝差错和故障的出现。并在现场设有自动/手动切换箱，预防生产过程中紧急事故的出现。
3.3 车型吊具识别系统
在油漆车身上料点，操作人员通过录入计算机将当前吊具号及车的信息输入到录入计算机，录入计算机将吊具号通过以太网传送至PLC，PLC进行堆栈存储。
另外录入计算机将车的信息通过识别系统写头写入载码体，并通过以太网将吊具号及车的信息传送至上位机及在录入计算机内存储，当录入完毕后给PLC发出信号。
上位机作出与输送线相对应的画面及参数，通过PLC给出的指针及录入计算机给出的信息进行显示并与PLC给出的堆栈信息进行比较，上位机根据信息及要求控制出入库的道岔及停止器。
当上位机出现故障时，操作人员人工控制运行，待上位机正常后从PLC调出堆栈信息恢复显示。
在库存入口处的识别系统读头读取载码体信息通过以太网传至上位机，上位机根据库存及车的信息控制入库区的道岔及停止器。当上位机出现故障时，操作人员人工控制运行，待上位机正常后从PLC调出堆栈信息恢复显示。
库区出口处，上位机根据计划及库区信息通过以太网控制停止器。当上位机出现故障时，操作人员人工控制运行。
载车吊具入口处，上位机根据识别系统读头读取载码体信息通过以太网传至上位机，上位机根据车的信息控制道岔及停止器。当上位机出现故障时，操作人员人工控制运行。
在装配悬链整车下线提升机前一工位处（ST48）设置识别系统读头，现场仪表板上线处设置显示计算机及打印机各一台，当车通过ST48工位时，读头将载码体信息读入，并在计算机处显示。
发动机上线完毕后，通过以太网发一信息计算机。计算机能依次显示三个车的信息，并能打印当天的产量及参数。
3.4 吊具储存区
总装车间吊具存储区分空吊具存储区和油漆车身吊具存储区。其中油漆车身吊具存储区由九条宽推杆积放式悬挂输送链系统组成，用来存储不同的车型和同种车型的不同颜色的车身的吊具。
控制系统需要区分吊具的类型的类型，在吊具进入存储区和出存储区时需要鉴别吊具的类型，并与已经输入的信息进行比较，作出吊具应该进入哪一条悬挂输送线存储区，或者哪种吊具从悬挂输送线存储区出去。
在空吊具存储区前有一个坏吊具识别和检修区，把需要检修的吊具送入检修区，进行维修，正常的空吊具进入吊具存储区。


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