1606-XLS240K

1606-XLS240K
1606-XLS240K
1606-XLS240K


一、系统概述
汽车制造厂的输送线和装配线是一个非常复杂的控制系统，它需要控制道岔、停止器、捉器、隔离开关、 急停开关、接近开关、光电开关、传送机、张紧器、提升机、举升台等许多执行机构。奇瑞公司二期工程总装车间采用两条装配线、四种车型混线生产，自动化程度 很高，控制系统复杂。整个控制系统分控制室和四个远程控制站，组成一个全厂工业局域网，远程控制柜PLC通过以太网将自己所控制的区域的生产情况传送 至控制室的计算机系统。
二、系统选型及特点
PLC（可编程逻辑控制器）作为在复杂控制系统中替代电磁继电器顺序控制而出现，从它诞生起，就具有良好的发展的前景和广阔的前途。随着总线控制和网络的出现和应用，PLC如虎添翼，不断向各个行业渗透。现在，在工业上几乎每个行业都可以看到PLC的身影。
公司根据自动化控制人员在产品实际应用上的经验和总结，在认真分析上的控制系统公司的产品的基础上，以及鉴于一期工程采用罗克韦尔自动化公司A-B品牌的PLC产品的良好运行状况，所以二期工程仍采用了A-B品牌的PLC，来控制整个车间的生产情况。
作为罗克韦尔自动化公司旗下拥有历史的品牌，A-B品牌PLC在工业界享有盛名。PLC-5系列PLC作为A-B品牌家族中成熟的产品，拥有许多功能模块，可以实现多种复杂的控制系统。
此外，罗克韦尔自动化公司的软件众多，功能强大，对A-B的产品有广泛的支持。有RSLogix 5、RSLogix 500、RSLogix 5000、SLC 500-A.I.系列编程软件，控制网组态软件RSNetWork等一系列梯形图编程软件包，为罗克韦尔自动化公司的产品提供了可靠的通讯能力、强大的编 程功能和的诊断能力和控能力，以及运行控制功能。
经过深思熟虑，终们确定了罗克韦尔自动化公司的PLC-5可编程序控制器、RSLogix 5编程软件、RSNetWork控制网组态软件以及RSView控软件组成的自控系统，来控制总装车间整个生产装配线，实现各项功能，满足整个车间对自 动化控制系统的要求。此外，奇瑞公司二期工程的焊装输送线和涂装输送线也采用了罗克韦尔自动化公司的A-B品牌PLC。
们选择的PLC-5/40E CPU，内存容量大，数据处理能力强，网络功能强大，带有以太网网口，不需要额外的以太网通讯模块。PLC-5/40E CPU使用钥匙开关改变处理器的操作模式：
RUN（运行）— 在运行模式下，用户不能创建或删除程序文件，创建或删除数据文件，或通过编程软件改变操作模式。
PROG（编程）— 在编程模式时，用软件编程不能改变操作模式
REM（远程）— 通过编程软件，在远程编程、远程测试、远程运行模式之间改变。RSLogix 5编程软件具有可靠的通讯能力、强大的编程功能和的诊断能力和控能力，以及运行控制功能：
诊断和故障查找工具
可靠的通讯功能
统一的项目视图
灵活的梯形图逻辑
符号编程
可选的梯形图视图
容易的通信组态
利用RSLogix 5梯形逻辑编程软件，可以优化系统性能，节省项目开发时间，提高生产率。上位机控软件RSView32是罗克韦尔自动化公司推出的组态软件平台，它使用方便，可以构造灵活的界面和强大的功能，用RSView32组态软件能开发出较强的组合画面：
快速灵活的画面切换
灵活有效的报方式
强大的功能和简单直观的操作方式
灵活实用的设置功能
实用的管理功能
利用上位机控软件RSView32，坐在控制室，就可以控现在的机械化设备，对现场的生产情况一目了然。


20AC011A3AYNANC0 PowerFlex 70 11.5 A 5.5 kW AC Drive
9500-CPAKPLENS SUPT RENEWAL CONTRACT FOR 9500CPAKPLEN CONTROLPAK RT PLUS LARGE SYSTEM SOFTWARE
190E-KNNZJ2-CC10R 6.3 - 10 A 190E Eco Starter with CB
140M-D8E-C20-TE PROTECTOR,MOTOR 1600 AMP MAX
20AD2P1C3AYNAEC0 PowerFlex 70 2.1 A 1 Hp AC Drive
100-DFSV460 ACCESSORY
Allen Bradley Compact Logix 1769-IQ16F 24VDC Sink/source High Spd Input Module
20BD040A0AYNAEC0 PowerFlex 700 40 A 30 Hp AC Drive
ANALOG DEVICES 5B31-01 ISOLATED VOLT INPUT MODULE 5B3101
9301-2SE2500ZHU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (ZH)
20AD2P1A3AYNANG1 PowerFlex 70 2.1 A 1 Hp AC Drive
20BD125G0ANNANC0 PowerFlex 700 125 A 100 Hp AC Drive
140M-C2E-C16-XN 140M-C2E-C16-XN
1411-601-401 MODEL 601, SPLIT CORE CT 400:5 RATIO
190E-ANF2-CB40X 2.5 - 4 A 190E Eco Starter with CB
ALLEN BRADLEY OUTPUT/INPUT MODULE 1746-HSCE
1492-LD3-W 2-Ckt Feed-Through Blk 2.5mm
190S-AND1-DB40C-KN 2.5 - 4 A 190S Compact Comb Starter w/CB
140U-H2C3-C25-A H frame molded case circuit-breaker
1485G-P5F5-C DeviceNet Physical Media
1492-SP1B160-N SUPP. PROTECTOR MINI CIRCUIT BREAKER
1494C-DJ622-A6-B1-E-F 200A Cable Operated Disconnect Kit
190E-KMNZD2-JB10A 0.63 - 1 A 190E Eco Starter with CB
21AD5P0G3AYNNNC0NNNN-ND-B0-C1-P3 PowerFlex 70 Packaged Drive
1792D-CB12 MAXUM MEDIA BASE W/12MM CONNECTORS
20BD040A0AYNANC1 PowerFlex 700 40 A 30 Hp AC Drive
1746-OB16E SLC 16 Point Digital Output Module
2300-SPJ03A MOVS: 575VAC
1494C-DN30-A5-F 30A Cable Operated Disconnect Kit
1233X-ENBD-17-49-98 NEMA Pump Panel,Extra space,Cype
20G11LC1K5AN0NNNNN PowerFlex 755
Allen-Bradley 1336-B015-E0E
9303-3CS0EFFR SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0EFF
2090-SCVP5-0 Kinetix 5-5 m Length Fiber Optic Cable
103T-BWZJ3-RC10B-E1D Combination Starter
ALLEN BRADLEY 1794-OB32P -FS- 1794OB32P
190S-AND2-CB40C-KN-R01 2.5 - 4 A 190S Compact Comb Starter w/CB
20BD040A3AYNACN0 PowerFlex 700 40 A 30 Hp AC Drive
1485GS-P6F5-C DeviceNet Physical Media
190E-DND1-CB16C 1 - 1.6 A 190E Eco Starter with CB
1492-CABLE005X Digital Cable Wiring System
1336-L6EMX3 PCB,ASSY,LOGIC,115VAC,ENCODER, COATED
20DE017A0EYNANANK PowerFlex 700S 17 A 15 Hp AC Drive
190E-ANEJ1-CC10C-KY-S11 6.3 - 10 A 190E Eco Starter with CB
Allen-Bradley 2711-T9C1 PanelView 900
103S-BWDJ3-CC16C-KN 10 - 16 A MCS Starter & Circuit Breaker
1000A-0242-44628 EPI AC REM CH X/Y C/A
1734-ADNX POINT Adapter
9701-VWSTPU1 RSVIEW STUDIO FOR ME TO RSVIEW STUDIO WITH PE
1492-L35-Y 1-Ckt Feed-Through Blk, 35mm
152H-F201FBD-52-1F-3B-8L-BP-SEL-UL Controller w/Fusible Disconn
20DC2P1A0EYNANDNL PowerFlex 700S 2.1 A 0.75 kW AC Drive
103T-EWD7-RC16X-C2C Combination Starter
100-0ZS200 40 A 100-C contactor
191E-BND3-CC10X 191E Reversing EcoStarter w/CB
140M-D8E-C10-KN-MT-SX-TE 140M Circuit Breaker
Adtran 1-Port Channelized T1/ISDN-PRI Network Interface Module PN 1200307E2
190S-AND2-CB25D-TE 190S Compact Comb Starter w/CB
1411-126-252 MODEL 126 2500:5 RATIO
20AC022M0AYNANC0 PowerFlex 70 22 A 11 kW AC Drive
194L-E12-2255 Control and Load Switch
1585BX-M8TBBM-65 Male Ethernet Media
20DD096A3ENNACANE PowerFlex 700S 96 A 75 Hp AC Drive
1769-CRL1 CompactLogix Bus Expansion Cable
194E-AA80E NEMA Type 1 - IP54 Load Switch
1233X-ENB-6P-49 NEMA Pump Panel,Extra space,Cype
20BD011A3AYYADC1 PowerFlex 700 11 A 7.5 Hp AC Drive
152H-F251FBD-54-3-4G-4R-99 Controller w/Fusible Disconn
1494C-DN30-A3-B1-F 30A Cable Operated Disconnect Kit
100-C37KP10 37 A 100-C contactor
Allen Bradley SLC500 Base Board 9617709617712​4.C2
20DD4A0EYNANBCE PowerFlex 700S 3.4 A 2 Hp AC Drive
190S-AND2-JB16S-R 1 - 1.6 A 190S Compact Comb Starter w/CB
20AB6P8A3AYNAEC0 PowerFlex 70 6.8 A 2 Hp AC Drive
1492-H2RA102 TERMINAL BLOCK 600V MAX
8720MC -B014-AA- 14 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS
1397-MB031 BLR.STARTER,BLR.MTR. A RATED 2.2-3.1 A
1790D-0W6 DNET LDX I/O. 6 RELAY OUT BASE, D-SHELL
20AB4P2A3AYNNEC0 PowerFlex 70 4.2 A 1 Hp AC Drive
1492-M6X12VR101-150 Wiring System 6mm x 12mm 120 Mkrs/Crd
21WD125A3AYNACANAN 21W AC DRV,480 VAC,3 PH125 A,IP20/TYPE 1
F1403-LMVER2X FIRMWARE UPGRADE FOR 1403-LM POWERMONITOR MODULE
100-C09KG200 9 A 100-C contactor
150-F85FBD-1 150 Motor Controller
2030-RLSJW ElectroGuard Bulletin 2030
1492-CAB050J69 Digital Cable Wiring System
140M-D8E-C10-XM MOTOR PROTECTION CIRCUIT BREAKER
103S-ATD3-CC10C-TE 6.3 - 10 A MCS Starter & Circuit Breaker
150-C3NBD 150 Motor Controller
150-C60FAD-1 NEMA 60A 150 Motor Controller
9701-VWSTMJPE RSVIEW STUDIO FOR MACHINE EDITION (JAPANESE)
9510-PPKENS SUPT RENEWAL CONTRACT FOR 9510PPKEN PROCESSPAK SOFTWARE
20BD1P1A0AYYANC0 PowerFlex 700 1.1 A 0.5 Hp AC Drive
1494V-DR622-A-B 200A Variable-Depth Disconnect Kit
6186-M17SSTR VERSIEW 17 INCH MONITOR, RESISTIVE TOUCH SCREEN STAINLESS STEEL BEZEL
0041-5069 N-Series Shaft Seal Kit
20AD014C3AYNADC0 PowerFlex 70 14 A 10 Hp AC Drive
Allen-Bradle​y SLC 500 1746-IA16 Ser C Input Module 6968
1492-PLOTPLT Plotter Plate
1489-A2C250 UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
20LF705N0QNNJND0KA PowerFlex 700L 705 A 657 kW AC Drive
1757-UPGS100 UPGRADE 100PT SERVER ONE MAJOR RELEASE LEVEL
ALLENBRADLEY1794-OB16OUTPUTMODULE1794OB16
1769-OB16P 16 PT. 24 VDC ELECTRONICALLY FUSED SOURCING OUTPUT
MPL-B330P-RJ24AA MOTOR,SERVO,4.18 NM,5000RPM,RSLVR,460V,BRK,6.8KG
6182H-12TEH15D VVCE 1250, TOUCH, EXT MEM, CNET, DC INCL RS232, ETHERNET, USB, 256MB RAM, 256MB FLASH
140U-I-TLS1 Terminal Lug Circuit-Breaker Accessory
20BD325N0ANNNND0 PowerFlex 700 325 A 250 Hp AC Drive
20DD2P1A3EYYA6DBL PowerFlex 700S 2.1 A 1 Hp AC Drive
20BC043A0NYNANA0 PowerFlex 700 43 A 22 kW AC Drive
140-CMN-2500-CX Circuit Breaker
140M-C-SNVC Shunt Release Module
1492-MS5X12V101-110S Wiring System 5mm x 12mm 80 Mkrs/Crd
20DJ300N3NNNBCHNE PowerFlex 700S 300 A 250 Hp AC Drive
2364FA-MNN POWER MODULE ASSY:380VAC,M CURRENT CODE
104-D140ED24 140 A MCS Reversing Contactor
140DDI35310 Modicon DC In 4x8 140-DDI-353-10
20G1ABF370JN0NNNNN PowerFlex 755
2090-CFBM7DD-CEAA02 2 m Length DIN Feedback Cable
20DD4A3EYYACANE PowerFlex 700S 3.4 A 2 Hp AC Drive
20G11LF1K0AN0NNNNN PowerFlex 755
190S-BNB2-DB25C 190S Compact Comb Starter w/CB
1492-HWCAB110X Honeywell Digital Cable Wiring System
103S-EWD3-DB25CC-KN-R-SP-TE MCS Starter & Circuit Breaker
ALLEN BRADLEY REMOTE I/O COMMUNICATIONS MODULE 1203-GK5 A FRN 2.001 LOT OF 5
Advantech Monitor FPM-3190TVFPM​-319OTVFPM319​0TVFPM319OTV
194E-A63-PE Load Switch Earth/Ground Terminal
20BC325N0ANNNNC0 PowerFlex 700 325 A 180 kW AC Drive
Allen Bradley 1746-IA8 Input Module Series A 1746IA8
Allen Bradley Limit Switch Spring Actuator 802 PBSJ202
9301-2SE3400ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400ES RSVIEW32 RUNTIME 32000 SOFTWARE (SPANISH)
100S-C16VA313C 16 A MCS Safety Contactor
AB Output Module 1746-OB8 1746OB8 NIB
ALLEN BRADLEY 1734-DIB8XOB8E​S USPP 1734DIB8XOB8ES
1492-MS6X12HU1-10 Wiring System 6mm x 12mm 80 Mkrs/Crd
1797-INS CONTROLNET EX INSULATOR KIT (50 MIXED PIECES)
100-C37KL01 37 A 100-C contactor
190E-AND2-CB40B-R10 2.5 - 4 A 190E Eco Starter with CB
20DD077A3ENNACGNE PowerFlex 700S 77 A 60 Hp AC Drive
9301-2SE3103ZHE RSVIEW32 RUNTIME 150 WITH RSLINX (CHINESE)
1747-WINBAS SLC 500 BASIC Module Interface Software
AB ALLEN BRADLEY 500L-COD93 A C0D93 CONTACTOR Starter
1747-DCM DIRECT COMMUNICATION MODULE FOR PROGRAMMABLE CTRLR
103S-DTKD2-DB40C-V 2.5 - 4 A MCS Starter & Circuit Breaker
107S-ATT3-CB63C 4 - 6.3 A Reversing Starter & Breaker
100S-C23A14BC 23 A MCS Safety Contactor
20DD022A0EYYANCNL PowerFlex 700S 22 A 15 Hp AC Drive
100-C16ZA400 16 A 100-C contactor
1 ALLEN BRADLEY 7300-UBA3 INTERFACE MODULE M4
9358-HSTS2400U3 UPGRADE: IN-SUPT: HISTORIAN 1500 TO 32K TAG
20BE062A0ANNAEC1 PowerFlex 700 62 A 60 Hp AC Drive
100-C30ZP00 30 A 100-C contactor
152H-F251FBDB-54-3-8B Controller w/Fusible Disconn
Allen Bradley 1492-IFM40F-FS​24-2 Isolated Fusible Interface Module in Box
20BB052A0AYNANB0 PowerFlex 700 52 A 20 Hp AC Drive
1746-IB16 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER
2090-U3BC-D4403 Ultra 3000 Breakout Board Cable
20BR248M0QNNAND0 PowerFlex 700 248 A 200 Hp.. AC Drive
1492-F1BR TERMINAL BLOCK 300V MAX
20BE027A3AYNACC0 PowerFlex 700 27 A 25 Hp AC Drive
ALLEN BRADLEY INPUT ISOLATED INPUT MODULE 1756-IF6I A
9358-BBKEY10R SUPT REINSTATEMENT CONTRACT FOR 9358BBKEY10ENE RSBIZWARE BATCH BACK-UP KEY (10 UNITS) SOFTWARE
MPG-A010-031M24 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,MULTI,BRK
1585D-M4UBDE-8 Ethernet Media M12, Patchord
140U-LTH3-D25 250 A Trip Unit
150-B24NCDC 150 Motor Controller
1492-MCAA2H30 CKT BRKR, 30A 2POLE UL489/CSA UL489/CSA
140M-C2E-B25-SX-TE 140M Circuit Breaker
20DK208N0ENNBNASE 208 A 200 Hp AC Drive
21BD125ACANNAND0NNNN-ND-B0-C1-E9-P3 PowerFlex 700 Packaged Drive Bulletin 21
20BB052A3AYNANN0 PowerFlex 700 52 A 20 Hp AC Drive
103S-AWDJ3-DB40C-KY 2.5 - 4 A MCS Starter & Circuit Breaker
1606-XLA 1606 1606-XL Mounting Bracket Psy
112-C23FADD1D Fusible Disconnect Combination Starter
1485G-F6D5-Z5 DeviceNet Physical Media
150-B35NCDD 150 Motor Controller
2092-DA2 DRIVE, 2.4A/7.2A, ULTRA1500 DIGITAL SERVO DRIVE
156-B50AA1 50 A Contactor
Alcatel Lucent 3HE00020AB 7750 SR 20G I/O Module 90
20BC011A0NYNANC1 PowerFlex 700 11.5 A 5.5 kW AC Drive
9301-2SE2500ITU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (IT)
1492-MCS6X10V1-END Wiring System 6mm x 10mm 64 Mkrs/Crd
150-C135NCR SMC-3 SOLID STATE MOTOR
2706-P44C INVIEW MESSAGE DISPLAY. 1 OR 2 LINE 24 OR 40 CHAR, 4.8" OR 2.1"" HIGH. TRI-COLOR LED, NEMA 12
ALLEN BRADLEY 1734-IB4 INPUT MODULE 24 VDC 4 POINT
1756-OX8I ControlLogix 8 Point D/O Module
9358-HSTS2350U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 5K TAG
Allen-Bradley 800T-E15B
9306-4EXP01U1R UPGRADE: OUT-SUPT: DRIVEEXPLORER VER 1.XX TO 2.XX
153H-3FBD-45-90 Controller w/Circuit Breaker
1794-OC16 FLEX 48 VDC OUTPUT MDL
1492-SP3C050 SUPP. PROTECTOR MINI CIRCUIT BREAKER
140U-J6H3-D16-A J frame molded case circuit-breaker
1321-3R18-B 1321 Power Component 18 A Line Reactor
1492-J4-W 4 square mm Feed-Through Terminal Block
2755-ASNFRR SUPT REINSTATEMENT CONTRACT FOR 2755ASNFR ADAPTASCAN CONFIGURATION SOFTWARE (FRENCH)
100S-C60DJ31C 60 A MCS Safety Contactor
22B-V5P0N104 PowerFlex 40 0.75 kW (1 Hp) AC Drive