1757-PLXMULTISTA

1757-PLXMULTISTA
1757-PLXMULTISTA
1757-PLXMULTISTA


宝钢二期烧结工程主排风机设备1991年投入运行。主排风系统由2台21000m3 /min风量，1 7 . 6 4 k Pa (1800mmWG)静压差的双入离心式风机机组组成，主拖动电机为 2×7800kW，10kV无刷励磁同步电动机，2台电机共用一套3.4MVA变频软起动装置起动。该装置1991年投产以来，故障较多，启动成功率低。其主要原因是装置设计容量偏小，系统老化，参数漂移。随着宝钢生产节奏的进一步加快，对烧结矿生产的要求越来越高，为确保烧结生产的稳定运行，基于2DL主排风机起动装置及励磁装置的实际现状，对其进行整体改造的确势在必行。
　　二、改造范围简述
　　本改造项目不涉及主排风机本体及油泵、风门等辅机设备。对目前使用状况尚好的为辅机及辅助设备供电、控制服务的MCC柜以及关联二烧结主控制系统的远程I/O柜予以保留利用。
　　对于10kV的高压开关，保留，能源部设置的辅助继电器、原有中继端子柜也予以保留。
　　高压变频装置、励磁柜、操作控柜拟引进设备，对其进行整体更换。与变频装置配套的输入、输出变压器则由外商提供详细技术参数及制造要求，由宝钢方面择优从内制造厂订货，变压器采用油浸式变压器。
　　考虑到本改造项目新上一套主排风机起动装置及励磁系统，而且在新系统安装调试好以前，老系统还要能运行使用，要求新系统电机空载或带风机负荷调试只能利用2DL年修的七天左右时间完成。当新系统调试过程中出现问题，不能如期接班时，还需老系统作为后备，维持2DL的正常生产。
　　新起动系统10kV运行总线的两路旁路开关到二台同步电动机的馈电，接至老系统运行总线下的两路旁路开关，主排风机室电动机那段电缆仍用旧有电缆。新老系统试车或运行需重接高压柜的高压电缆进行相互切换。
　　原有老系统的励磁柜、操作控盘拆除后，不再恢复。而新装的本次引进系统之励磁柜及操作、控制、视盘将要兼顾新老系统，这部分设备做成与新老系统兼容且具双向切换功能。
装置特点
　　本高压变频器作为软起动器可以连续起动，起动时间小于200秒，起动电流不超过电机的额定电流。该产品特点为：
　　可靠性高。该产品采用6500V,1500A 的高压SGCT器件，器件数量少，耐压及电流裕量大，变频电流小，器件开关损耗少，设备可靠。
　　输入波形好。变频整流器采用多脉冲形式(18脉冲)，总体谐波畸变THD小于 5%，直接满足IEEE519-1992及标的谐波标准。
　　输出波形好。无需增加任何选项， PWM电流型变频器直接输出完正弦波形，不存在转矩脉动，无潜在共振问题。逆变时无dv/dt及di/dt的产生，谐波畸变THD小于5%，连接变频器及电机之间的距离可长达15km。
　　起动性能好。PowerFlex7000采用直接矢量控制技术，本方案选用无编码器的矢量控制，转子的位置可直接检测，起动力矩为95%额定起动转矩。
　　使用简单。人机接口为大屏幕液晶显示操作员终端。变频器的状态，输入输出变量，自诊断结果，故障报等信息均可显示在屏幕上。
　　维护方便。高集成度的SGCT器件及 PowerCage机架的使用提高了系统模块化程度，从而保证了功率模块的更换时间小于5分钟。


190S-BND2-CC10C-KN-R11-V 190S Compact Comb Starter w/CB
1757-PFBUPG100 PROFIBUS LIC UPG 100 IOMS ONE RELEASE LEVEL
1796-CLBACKUP3 IDP CLX HOT BACKUP DEMO, 220V UK
100S-C37P14C 37 A MCS Safety Contactor
2030-CH0085G-1TD ElectroGuard Bulletin 2030
Allen Bradley SLC500 1746 IB32 ser D input module DC Sink with Interface cable
1485R-P1R5-F5 DeviceNet Physical Media
Allen Bradley 120V AC/DC Input Module 1771-IAD 1771IAD
180072 AC LINE I/O PCB KIT
20C-PP00017 TERM BLOCK, PF 700H, I/O, NO. 1 - 10
107S-AWD3-DB40C-TE 2.5 - 4 A Reversing Starter & Breaker
20G11BC1K1JN0NNNNN PowerFlex 755
20DJ156A0EYNANCAL PowerFlex 700S 156 A 125 Hp AC Drive
140M-F8T-C32 140M Circuit-breaker
1489-A2D020R UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
AllenBradley1769-OB32CompactI/OOutputModule
2090-UXBC-D1509 BREAKOUT BOARD CABLE,CN2,ULTRAX000,9M
9324-RLD2U7DEE RSLOGIX 5000 MINI TO PRO UPGRADE, GERMAN
1494V-DJ606-A-B-D-E-FF NEMA Variable-Depth Disconnect Kit DS
1232X-DNB-A2L-4LGR-6P-26R-400-900 NEMA Pump Panel,Extra space,DS Type
Allen-Bradley 7 Slot SLC 500 PLC Rack w/ 5 SLC500 Output Module 1746-OA16 S. D
20DF650A0ENNBNANE PowerFlex 700S 650 A 630 kW AC Drive
AMD PhenomIIx4 965 Black Ed. 8G1TB GTX560/1G Gaming/Home/Bu​siness Computer
140U-K-UB Circuit-Breaker Accessory
20BE144A0ANNANN0 PowerFlex 700 144 A 150 Hp AC Drive
2090-XXTFMP-S09 MP-Series 9 m Length Feedback Cable
2090-CPBM7DF-12AA07 MP-Series 7 m Length Pwr and Brake Cable
Allen Bradley 1771-IFE /C 1771-1FE PLC-5 Analog Input Module
20-PP09043 CONTROL SUPPLY CABLE FR9, PF700H, PF700S
20DB4P2A3NYNANDEL PowerFlex 700S 4.2 A 1 Hp AC Drive
153H-B360ABD-56-3 NEMA Controller w/Circuit Breaker
Allen Bradley 1492-AIFM4-3 Interface Module 1492AIFM43 XLNT
20AD4A0AYYAEC0 PowerFlex 70 3.4 A 2 Hp AC Drive
140M-C2E-B63-KY-MT 140M Circuit Breaker
1233-BNBD-A2E-3-4LR-35 NEMA Size 1 Pump Panel,Slim line,CB Type
20DE062A3EYNANANE PowerFlex 700S 62 A 60 Hp AC Drive
ALLEN-BRADLEY 1791-16A0 BLOCK I/O 120V AC 16 POINT MODULE 16 INPUT NS
190E-CND2-CC10R-KY 6.3 - 10 A 190E Eco Starter with CB
1401-N77 Fuse Clip Kit
20G1ALE295AN0NNNNN PowerFlex 755
104-C23ZT22 23 A Reversing Contactor
ALLEN BRADLEY 6181P-15TPXPH VERSA VIEW 1500P OPERATOR INTERFACE WITH CPU
1442-PS-0805M0050N Series 1442 8 mm Tip Pick-Up Probe
2711-K10C10L1 PV1000 COLOR KEY, DNET & RS232 PRINT WITH DEVICENET COMMUNICATIONS & RS-232 PRINTER PORT
152H-B360JBDB-57 NEMA Controller w/Fusible Disconn
140U-M6D3-D60 M frame molded case circuit-breaker
140M-C2N-B25-CX MOTOR CIRCUIT PROTECTOR
190S-AND2-CB40C-R00 2.5 - 4 A 190S Compact Comb Starter w/CB
20BC022A0AYNANA0 PowerFlex 700 22 A 11 kW AC Drive
Allen-Bradley 2727-MVP232
194L-HI-175I IEC CONTROL AND LOAD SW ACTUATOR TYPE I
1711N-R20 GEMS Application Starter Kit
20DE170A0EYNNNANE PowerFlex 700S 170 A 150 Hp AC Drive
152H-C25FCD-42-1-4R Controller w/Fusible Disconn
193-KB48 3.5-4.8 A Bimetallic Overload Relay
9351-HPUS INTERCHANGE FOR HP-UX
20G11RD2P1AA0NNNNN PowerFlex 755
20CE385A0ANNBNA0 PowerFlex 700H 385 A At 400 Hp AC Drive
2090-CPBM7DF-14AA60 60 m Length SpeedTec Standard Cable
20DB022A0EYNACGNE PowerFlex 700S 22 A 7.5 Hp AC Drive
20DD011A0EYYANGNE PowerFlex 700S 11 A 7.5 Hp AC Drive
20DC1K0N3ENNBEANE 1030 A 560 kW AC Drive
194R-FN100P3 IEC DISCONNECT, 100A, ENCL. F
MPG-B025-091M24 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,MULTI,BRK
2090-CPWM7DF-14AF50 MP-Series 50 m Length Power Cable
112-C12FBDD1D Fusible Disconnect Combination Starter
100-CR09DJ10 IEC CONTACTOR
1326AB-B515G-S2LS MTR,SRV,460V,10.4NM,5000RPM,SNG,IP67,CRS
ALLEN BRADLEY SLC500 AC INPUT MODULE 1746-IA16
190S-DNL2-DC25D-KN 18 - 25 A 190S Compact Comb Starter w/CB
23B-D2P3D104NN-P6T-S21 23B AC Packaged Drive
2100PE-WLDST82/1 LVMCC
1233X-BNB-38-98 NEMA Pump Panel,Extra space,Cype
21T-180264-A13-600 McQuay Liquiflo 2.0 405 A AC Drive
140U-I3C3-C25 25 A Molded Case Circuit-Breaker
ALLEN BRADLEY 800T-X700E/HS-​310-CLOSE NSPP 800TX700EHS310​CL
1770-KFD DEVICENET RS232 ADAPTER
1232X-BNB-3-4G-6P-24R NEMA Pump Panel,Extra space,DS Type
Allen-Bradley 7300-UCO
20BC030A0AYNANA0 PowerFlex 700 30 A 15 kW AC Drive
1497A-A12-M8-0-N CONTROL POWER TRANSFORMER
190E-CND2-CC16X-A11-S11 10 - 16 A 190E Eco Starter with CB
190E-AND2-DC10C-JE-KY-R00-TE 6.3 - 10 A 190E Eco Starter with CB
190S-ANDJ2-CB10C-S20 190S Compact Comb Starter w/CB
20P21AD667RA0NNN PowerFlex 667 A DC Drive
107S-AWD3-CB16S-KN-SP 1 - 1.6 A Reversing Starter & Breaker
190E-DNEJ1-DC25B-TE 18 - 25 A 190E Eco Starter with CB
1490-N5 ROSTONE HUB ASSY 1.5 in.
104-C37C22 37 A Reversing Contactor
103T-EWDJ2-TC32C-E1E-TE IEC Combination Starter
Allen Brabley Output Module SLC500 1746-OB8
1585D-M4UBDM-5 Ethernet Media M12 Patchord
AB Allen Bradley 1771-DB Basic Module 1771DB Rev A/C
140U-K6H3-D40-A K frame molded case circuit-breaker
194R-H60-1753-TYN1 CSA Type HRCII-C Fused Disconnect Switch
191S-AND3-CB16C-A11-R-S11-TE 1 - 1.6 A 191S Rev. Compact Starter w/CB
1771-NR HIGH RESOLUTION ISOLATED ANALOG MODULE (8) RTD IN, RECOMMEND 1771-RTP4 & (2) 1771-NC6 OR NC15
1494V-DR611-A-C-FF 100A Variable-Depth Disconnect Kit
20BD2P1A3AYYANC0NNAD PowerFlex 700 2.1 A 1 Hp AC Drive
1321-3TW020-CB 1321 Power Component 20 kVA Transformer
Allen Bradley 150-B54NBD
1489-AASTA2 MODULE ACCESSORY MODULE ACCESSORY
140M-C2E-B25-CN-KN-PF 140M Circuit Breaker
191S-CND3-CC16C-KN-R 10 - 16 A 191S Rev. Compact Starter w/CB
20DC385N0NNNBCASE 385 A 200 kW AC Drive
190S-ENEJ3-MC32C-KY 23-32 A 190S Compact Comb Starter w/CB
190E-ANEJ2-CB40C 2.5 - 4 A 190E Eco Starter with CB
20BC5P0A3NYYACC0 PowerFlex 700 5 A 2.2 kW AC Drive
20BC140A3ANNADB0 PowerFlex 700 140 A 75 kW AC Drive
140U-N6H3-E12-B N frame molded case circuit-breaker
9324-RLD000DEE RSLOGIX 5000 SERVICE EDITION, DEU
2 Siemens Conductor Transformer 4EM4700-5CB
1585J-M8TBJM-9 RJ45 Ethernet Media
21WD125A3AYNAEANBN 21W AC DRV,480 VAC,3 PH125 A,IP20/TYPE 1
AEG Gould Modicon 24VD Input TRUE Module AS-B825-016 WARRANTY
104-C72B02 IEC 72 A Reversing Contactor
2090-CFBM6DF-CBAA15 TL-Series 15 m Length Feedback Cable
20D-DL-A0 DRIVELOGIX 5720 256 KBYTE MEM PF 700S
Allen-Bradley Z-21128
20LC180N3ENNACAEEABB PowerFlex 700L 180 A 100 kW AC Drive
20AB6P8A3NYNNEG0 PowerFlex 70 6.8 A 2 Hp AC Drive
100-C72KG00 72 A 100-C contactor
1494C-DJ633-A4-B1 30A Cable Operated Disconnect Kit
46M6071 IBM Cisco Nexus 4001I Switch Module 46M6072
190S-ANZJ1-DB40C 2.5 - 4 A 190S Compact Comb Starter w/CB
103T-ASD2-RC10CL-C2B-KN-TE IEC Combination Starter
20CD261A0ANNNNB0 PowerFlex 700H 261 A 200 Hp AC Drive
AAA Products 1/2 Hand Valve HE4 Two Position Manual Lever 250 PSI Maximum
9358-PB30R SUPT REINSTATEMENT CONTRACT FOR 9358PB30ENE RSBIZWARE BATCH FOR PROCESSLOGIX (30 UNITS) SOFTWARE
112-C23FBDE1E-8-98-901T Fusible Disconnect Combination Starter
ALLEN BRADLEY PANELVIEW PLUS 1000 OPERATOR INTERFACE 2711P-B10C15B2 2711P-RN15S
2090-CPWM7DF-10AF01 MP-Series 1 m Length Power Cable
Adept Robotic Accessories Parallel Gripper P-6400 3-Jaw Gripper P6400
ALLEN BRADLEY FLEX I/O OUTPUT MODULE 1794-OV16 SER A
103T-AWD3-RB63C-E1C-KN Combination Starter
20BF119F0AYNANC0 PowerFlex 700 119 A 110 kW AC Drive
20BD248A3AYNANC0 PowerFlex 700 248 A 200 Hp AC Drive
1492-CABLE120H Digital Cable Wiring System
20DJ300N3EYNBCABE PowerFlex 700S 300 A 250 Hp AC Drive
1747-L543 SLC Controller Processor
Allen Bradley 1771-WN PLC-5 Field Wiring Arm for Input/Output Modules
6181P-2PXPHDC VERSIEW 1200P NON DISPLAY COMPUTER 2 SLOT PERF FEATURES, WINDOWS XP, HMI SOFTWARE, DC POWER
1746-NOC SLC Replacement Terminal Block
D1771-6.5.116 FAST ANALOG INPUT MODULE USER MANUAL
2090-CFBM7E7-CEAF25 25 m Length SpeedTec Extension Cable
190S-BNDJ2-CB63C-KN 4 - 6.3 A 190S Compact Comb Starter w/CB
1791-IOBW SERIES A FACTORY REFERBISHED 1 YEAR
100S-C60D04C 60 A MCS Safety Contactor
Allen-Bradley AB 1771-ASB PLC Remote Adapter Module
103S-BWDJ4-CB63C 4 - 6.3 A MCS Starter & Circuit Breaker
1489-D1C070 UL489 7 A DC Miniature Circuit-Breaker
Allen-Bradley Panel View 600 Plus
20BD052A3AYNAEC1 PowerFlex 700 52 A 40 Hp AC Drive
194E-A250-1754 IEC Load Switch 250A Encl.
1770-CD9 DATA HWY TWINAXIAL CABLE, 900 FT/274 M
21G1ALC540JN0NNNNN-LD-P3 PowerFlex 755 Packaged Drive
100S-C60DJ23C 60 A MCS Safety Contactor
1232X-BNB-A2J-6GP-24R Size 1 Pump Panel,Extra space,DS Type
20DD011A0EYNADBNE PowerFlex 700S 11 A 7.5 Hp AC Drive
1494V-H2 Disconnect Switch Handle
1414-CPZ10FODAA STATIC DIFFERENTIAL PRESS
20AB028F3AYYANC0 PowerFlex 70 28 A 10 Hp AC Drive
1771IDC Allen Bradley Input Module Isolated 120V PLC5 2
20BB6P8A3AYYBDC1 PowerFlex 700 6.8 A 2 Hp AC Drive
2711P-K7B2 PV PLUS 700, KEYPAD, ENET, AC PS, EXT MEM INCL RS232, ETHERNET, USB
150-B360NBRD 150 Motor Controller
191E-DND3-CC16C-R01-S11 10 - 16 A 191E Reversing EcoStarter w/CB
191S-AND3-CB63C 4 - 6.3 A 191S Rev. Compact Starter w/CB
2090-UXNFBMP-S02 MP-Series 2 m Length Feedback Cable
190E-AND1-DB63C-TE 4 - 6.3 A 190E Eco Starter with CB
100-C12UJ01 12 A 100-C contactor
194R-KN100P3 IEC DISCONNECT, 100A, ENCL. K
1746-P1 POWER SUPPLY - RACK MOUNT 120/240V AC - 2 AMPS WITH USER POWER
20BD365A3ANNNDD0 PowerFlex 700 365 A 300 Hp AC Drive
152H-F25FBDB-42-3-6P-HC3 Controller w/Fusible Disconn
20BC056M0AYNANC0 PowerFlex 700 56 A 30 kW AC Drive
190E-DNEJ2-CC25X 18 - 25 A 190E Eco Starter with CB
20CE325A0ANNBNN0 PowerFlex 700H 325 A 350 Hp AC Drive
20C-DPI1 DPI OPTION BOARD POWERFLEX 700H
Allen Bradley SLC500 Output Module 1746-OW16 Sec C
20DE099A0NYNANCSL PowerFlex 700S 99 A 100 Hp AC Drive
9324-RLD700R SUPT REINSTATEMENT CONTRACT FOR 9324RLD700ENE CONTROLLOGIX AND RSLOGIX 5000 PROFESSIONAL SOFTWARE
104-C37B22 37 A Reversing Contactor
190E-DNJ2-CC25X 18 - 25 A 190E Eco Starter with CB
1761-NET-ENIW MicroLogix and SLC Communication Adaptor
9301-2SE3400ESU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (ES)
150-F43FBD-8L 150 Motor Controller
20AD1P1A3AYNNCG1 PowerFlex 70 1.1 A 0.5 Hp AC Drive
190E-AND1-CB40C-JE 2.5 - 4 A 190E Eco Starter with CB
1492-ACABLE010D Analog Cable Wiring System
140U-H3C3-0-B H frame molded case circuit-breaker
2711P-K12C6B1 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, STD MEM INCL RIO, DH+, DH-485, ETHERNET, RS232, USB
21G14WD740AN0NNNNN-ND-P24 PowerFlex 755 Packaged Drive
20BD248A0ANNANC0 PowerFlex 700 248 A At 200 Hp AC Drive
190E-BND2-CB16D 1 - 1.6 A 190E Eco Starter with CB
Allen Brabley 1203-GD1 Communication Module
ALLEN BRADLEY INPUT MODULE 1746-1A16 SERIES C SLC 500
20G11TC567AN0NNNNN PowerFlex 755