1784-CP10

1784-CP10
1784-CP10
1784-CP10


3.2 双行道板式输送机系统
总装车间有两套双行道板式输送机系统。本系统由四柱叉式提升机、助推器、回转举升台、传送机、和接近 开关等设备组成。每套双行道板式输送机系统由两条平板输送线组成，平行回转运行，是一种非常复杂的控制技术，在内处于技术的地位。该输送线可以很大 程度上降低工人的劳动强度，提高生产效率。但相对而言控制系统技术要求就比较大，难度高，设备控制和调试起来非常困难，是控制中的难点和重点，要求控制系 统的各个部分互相紧密配合，不能出现半点差错。
同时在四柱叉式提升机的控制系统中取一个信号，用来控制吊具从宽推杆积放式悬挂输送链的双行道板式输送机上或从双行道板式输送机到宽推杆积放式悬挂输送链上之间的紧密衔接，杜绝差错和故障的出现。并在现场设有自动/手动切换箱，预防生产过程中紧急事故的出现。
3.3 车型吊具识别系统
在油漆车身上料点，操作人员通过录入计算机将当前吊具号及车的信息输入到录入计算机，录入计算机将吊具号通过以太网传送至PLC，PLC进行堆栈存储。
另外录入计算机将车的信息通过识别系统写头写入载码体，并通过以太网将吊具号及车的信息传送至上位机及在录入计算机内存储，当录入完毕后给PLC发出信号。
上位机作出与输送线相对应的画面及参数，通过PLC给出的指针及录入计算机给出的信息进行显示并与PLC给出的堆栈信息进行比较，上位机根据信息及要求控制出入库的道岔及停止器。
当上位机出现故障时，操作人员人工控制运行，待上位机正常后从PLC调出堆栈信息恢复显示。
在库存入口处的识别系统读头读取载码体信息通过以太网传至上位机，上位机根据库存及车的信息控制入库区的道岔及停止器。当上位机出现故障时，操作人员人工控制运行，待上位机正常后从PLC调出堆栈信息恢复显示。
库区出口处，上位机根据计划及库区信息通过以太网控制停止器。当上位机出现故障时，操作人员人工控制运行。
载车吊具入口处，上位机根据识别系统读头读取载码体信息通过以太网传至上位机，上位机根据车的信息控制道岔及停止器。当上位机出现故障时，操作人员人工控制运行。
在装配悬链整车下线提升机前一工位处（ST48）设置识别系统读头，现场仪表板上线处设置显示计算机及打印机各一台，当车通过ST48工位时，读头将载码体信息读入，并在计算机处显示。
发动机上线完毕后，通过以太网发一信息计算机。计算机能依次显示三个车的信息，并能打印当天的产量及参数。
3.4 吊具储存区
总装车间吊具存储区分空吊具存储区和油漆车身吊具存储区。其中油漆车身吊具存储区由九条宽推杆积放式悬挂输送链系统组成，用来存储不同的车型和同种车型的不同颜色的车身的吊具。
控制系统需要区分吊具的类型的类型，在吊具进入存储区和出存储区时需要鉴别吊具的类型，并与已经输入的信息进行比较，作出吊具应该进入哪一条悬挂输送线存储区，或者哪种吊具从悬挂输送线存储区出去。
在空吊具存储区前有一个坏吊具识别和检修区，把需要检修的吊具送入检修区，进行维修，正常的空吊具进入吊具存储区。


100S-C23A05C SAFETY CONTACTOR
3INA BEARING Bearings PN NK19/20
ALLEN BRADLEY 1492-JD4 USPP 1492JD4
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1763-BA MicroLogix 1100 Battery
1492-CONACAB010E 1.0m Cab Compat w/LA003
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190E-KMNZJ2-CA25X 0.16 - 0.25 A 190E Eco Starter with CB
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150-B650JBD-6P-90-HJ2-UL 150 Motor Controller
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BANNER INPUT MODULES 12-18 VDC 4 INPUT MODEL AG-4
1494V-DJ666-A-D 60A Variable-Depth Disconnect Kit
23B-D2P3D104NN-S1-S18 23B AC Packaged Drive
103S-GWD3-F5XK 32 - 45 A MCS Starter & Circuit Breaker
ALLEN BRADLEY PANELVIEW 1000 OPERATOR INTERFACE 2711-T10G10X SER. C REV. B
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ALLEN BRADLEY 1771-ID16 1771ID16
152H-C25XBD-41 SMC-3 Enclosed Motor Starter
140M-I8P-C15S-PJ 140M Circuit Breaker
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Allen Bradley Panelview Plus 700 2711P-T12C15B2 RN15S RDB7C
1495-N19 KIT,AUX CONTACT FOR CIRCUIT BREAKER
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100S-C16DJ05BC 16 A MCS Safety Contactor
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194L-E16-1754 Control and Load Switch
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194R-CJ30-1753S-PB-A10 fused disconnect switch
1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE
100Q-C16EJ11 Capacitor Switching Contactor
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1492-GS1G080 1 POLE HIGH DEN. SLIM MINI.CB 8 A
1485KS-P3F5-N5 DeviceNet Physical Media
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100-C16KN01 16 A 100-C contactor
1492-ACABLE050X Analog Cable Wiring System
1492-JD4-OR TERMINAL BLOCK
6181P-17NPXPH VERSIEW INTEGRATED DISPLAY COMPUTER 17-INCH PERFORMANCE FEATURES, WINDOWS XP, HMI SOFTWARE
190E-AND2-CB40C-KN-TE 2.5 - 4 A 190E Eco Starter with CB
152H-F201FBD-52-3-5R-6PX-98 Controller w/Fusible Disconn
2090-UXNPAHF-8S09 F-Series and H-Series 9 m Length Cable
1492-LJS SPACER
20DD8P0A5NYNACBSE 8 A 5 Hp AC Drive
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MPL-A310P-HK24AA MOTOR,SERVO,2.94NM,5000RPM,ENCDR,230V,BRK,5.1KG
100-C09P10 9 A 100-C contactor
194L-E16Z-50589-BR LOAD SW 16 AMP MAX
1494G-GC3N-4G-414 NEMA 600A Enclosed Disconnect
194R-F32-1753 NFC Fuse 32 A Rotary Disconnect Switch
190S-ANDJ1-CB25C 190S Compact Comb Starter w/CB
140M-C2E-A63-CX MOTOR PROTECTION CIRCUIT BREAKER
1585J-M8PBJM-35 RJ45 TO RJ45 PLENUM
21BD022HFAYNAND0NNNN-HD-B51-C5-P7-S51-S60-S67-S68 PowerFlex 700 Packaged Drive Bulletin 21
1x1x5 Kennametal Tool Holder TURNING DSSNR-164C
100-K12ZT10M IEC 12 A Contactor
1492-SP200 SUPP. PROTECTOR MINI CIRCUIT BREAKER
103S-ASL3-CA40C-F11 MCS Starter & Circuit Breaker
103S-AWKD2-CB16C 1 - 1.6 A MCS Starter & Circuit Breaker
1492-ACABLE020Z Analog Cable Wiring System
1336-CT-SP1A CURRENT TRANSDUCER 1336STG FRAME D
20DD014A0NYNAEABE PowerFlex 700S 14 A 10 Hp AC Drive
Allen Bradley 1771-OW Output Module Selectable Contact 1771OW
194E-B125-1754 IEC Load Switch 125A Encl.
193-EEWZ E1 Plus 80-400 A Overload Relay
20AD4C3AYNANG0 PowerFlex 70 3.4 A 2 Hp AC Drive
Allen Bradley 1201-HA1 LCD Programming Terminal - NIB
SEALED Cisco WS-X6748-GE-TX Gigabit Ethernet Interface Module
Allen Bradley VersaView 1500W 6180W-15KSXPH Operator Interface Panel
1790-T0A8X LDX I/O, 120V AC, 8 OUTPUT EXPANSION, TERM BLK
1442-PS-0850E0050N Series 1442 8 mm Tip Pick-Up Probe
20DD125A3NNNANASE PowerFlex 700S 125 A 100 Hp AC Drive
1492-HWACAB040WB Honeywell Analog Cable Wiring System
103S-DSD2-DC25D 18 - 25 A MCS Starter & Circuit Breaker
1494C-DH666-A4-B-E 60A Cable Operated Disconnect Kit
191E-AND3-CA40C 191E Reversing EcoStarter w/CB
ALLEN BRADLEY 2711E-T10C6 SERIES D 10.4" TOUCH SCREEN OPERATOR INTERFACE
ALLEN BRADLEY AC/DC INPUT MODULE CAT: 1771-IA B 120 V
20BD125A0AYNANN0 PowerFlex 700 125 A 100 Hp AC Drive
1492-CABLE150N Digital Cable Wiring System
2090-CPWM7DF-16AF40 MP-Series 40 m Length Power Cable
193-EF2BKP-RL Solid State 160-400 A Overload Relay
9324-RL5700NXENE RSLOGIX 5 PROFESSIONAL, ENU
194L-E20-2501 Control and Load Switch
190E-ANF2-CA63X 0.4 - 0.63 A 190E Eco Starter with CB
190S-DNKL2-CC16C 10 - 16 A 190S Compact Comb Starter w/CB
20BE099A3AYNAND0 PowerFlex 700 99 A 100 Hp AC Drive
112-C09FBE1D-3-6P-7-901 IEC Enclosed Combination Starter
Allen-Bradley 700-HN138
ALLEN BRADLEY 5X236 NSFP 5X236
9302-SMDR SUPT REINSTATEMENT CONTRACT FOR 9302SMD CONTROLVIEW FOR DOS SIEMENS DRIVER SOFTWARE
20DD4A0NYYARANE 3.4 A 2 Hp AC Drive
1494C-DJX666-A3-B1-E 60A Cable Operated Disconnect Kit
1492-JD 2.5 square mm Double Level Plug-In Block
190S-DND2-CC25C-KN 18 - 25 A 190S Compact Comb Starter w/CB
1492-81501-5 POLE CENTER JUMPER
152H-B720JBD-62 NEMA Controller w/Fusible Disconn
190E-CNB2-CC16X 10 - 16 A 190E Eco Starter with CB
153H-F317FBD-56-1-3B-6PL Controller w/Circuit Breaker
1756-PB75 19.2 - 32V DC POWER SUPPLY (5V @ 13A)
2706-A21J ALLEN BRADLEY
103S-GWD3-FC25CN-KN 18 - 25 A MCS Starter & Circuit Breaker
191E-AND3-CB63D 4 - 6.3 A 191E Reversing EcoStarter w/CB
20DH460N0NNNBNANE PowerFlex 700S 460 A 250 kW AC Drive
BECKHOFF KL1408 PLC Input Module
1796-ENET14 IDP ETHERNET DEMO #1,220V AUSTRALIA/N.Z.
9358-BNT10UB1R UPGRADE: OUT-SUPT: RSBATCH 10 UNITS TO BUNDLE
20AD5P0C3AYNNEC0 PowerFlex 70 5 A 3 Hp AC Drive
100-C09C300 9 A 100-C contactor
1492-M5X12V21-40 Wiring System 5mm x 12mm 144 Mkrs/Crd
152H-C60FBD-46-3-6P-901 Controller w/Fusible Disconn
190E-AND2-CB16S-S10 1 - 1.6 A 190E Eco Starter with CB
6181P-2P2KH VERSIEW 1200P NON DISPLAY COMPUTER 2 SLOT PERFORMANCE FEATURES, WINDOWS 2000, HMI SOFTWARE
1771-TICS BACKPLANE INTERFACE KIT
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1485GS-P6R5-C CORDSET, DECIVENET
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150-B135NCD-8M 150 Motor Controller
9399-RSBACLRG RSBATCH ACTIVE X CONTROLS LIBRARY REF. GUIDE
104-C72A22 72 A Reversing Contactor
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112-C30ABDE1F-DNF Combination Starter
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104-NX102UZJ REVERSING CONTACTOR
103T-ETD3-RC16C-E1D-KY-SP Combination Starter
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1336-BDB-SP83D KIT,ELEC,GATE DRIVE,800A, J-FRM 1336
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109-C09FAE1P-1-7 Non-Reversing Starter
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21AD034ACAYNAPD0NNNN-HD-B0-C5-L1-P2-S1-S9 PowerFlex 70 Packaged Drive
190S-AND1-CA16C 190S Compact Comb Starter w/CB
Allen Bradley 1771-OAD/B Ac Output Module
103T-ESD3-RC16C-C1C Combination Starter
1492-M5X10VR1-END 1492-M5x10 marker card Wiring System
1492-SP3C080-N SUPP. PROTECTOR MINI CIRCUIT BREAKER
ALLEN BRADLEY 800H-2HAR HEY DUTY CONTROL STATION +++
112-C30FAJE1F-3-4G-6P-8 IEC Enclosed Combination Starter
20AD5P0A3NYNACG0 PowerFlex 70 5 A 3 Hp AC Drive
152B-F135FBD-50-3-3B-4G-6P-NB-NI Controller w/Fusible Disc & IC
20-PP11006 WIRE 1 (BRIDGE)
1492-ACABLE019UB Analog Cable Wiring System
1606-XLP50EZ 1606-XLP 50 W Power Supply
190E-ANJ2-CC10X 6.3 - 10 A 190E Eco Starter with CB
103S-DWD2-CC10C 6.3 - 10 A MCS Starter & Circuit Breaker
ALLEN BRADLEY 1201-HA2 PROGRAMMING TERMINAL NIB
20AD8P0A3AYNADG0 PowerFlex 70 8 A 5 Hp AC Drive
20DD4A3EYNAEASE PowerFlex 700S 3.4 A 2 Hp AC Drive
1494F-V3-NP COMBINATION STARTER, ENCL
190E-CND2-CC10B 6.3 - 10 A 190E Eco Starter with CB
140M-F8E-C32-CX MOTOR PROTECTION CIRCUIT BREAKER
1492-35321-4 TERMINAL BLOCK
190E-BND2-CC16B-KN 10 - 16 A 190E Eco Starter with CB
1492-M7X12VU41-50 Wiring System 7mm x 12mm 108 Mkrs/Crd
103S-HTDJ3-GC63D-F11-KN 40 - 63 A MCS Starter & Circuit Breaker
1606-XLP50B 1606-XLP 50 W Power Supply
194L-A40-1756 Control and Load Switch
1492-M5X10H301-400 Wiring System 5mm x 10mm 144 Mkrs/Crd
1497D-A12-M22-0-2 GEN PURPOSE TRANSFORMER
20DE125A0NYNACASE PowerFlex 700S 125 A 125 Hp AC Drive
AB PLC Output Module 1746-OB16E 1746OB16E NIB