1786-TPYS

1786-TPYS
1786-TPYS
1786-TPYS


3.2 双行道板式输送机系统
总装车间有两套双行道板式输送机系统。本系统由四柱叉式提升机、助推器、回转举升台、传送机、和接近 开关等设备组成。每套双行道板式输送机系统由两条平板输送线组成，平行回转运行，是一种非常复杂的控制技术，在内处于技术的地位。该输送线可以很大 程度上降低工人的劳动强度，提高生产效率。但相对而言控制系统技术要求就比较大，难度高，设备控制和调试起来非常困难，是控制中的难点和重点，要求控制系 统的各个部分互相紧密配合，不能出现半点差错。
同时在四柱叉式提升机的控制系统中取一个信号，用来控制吊具从宽推杆积放式悬挂输送链的双行道板式输送机上或从双行道板式输送机到宽推杆积放式悬挂输送链上之间的紧密衔接，杜绝差错和故障的出现。并在现场设有自动/手动切换箱，预防生产过程中紧急事故的出现。
3.3 车型吊具识别系统
在油漆车身上料点，操作人员通过录入计算机将当前吊具号及车的信息输入到录入计算机，录入计算机将吊具号通过以太网传送至PLC，PLC进行堆栈存储。
另外录入计算机将车的信息通过识别系统写头写入载码体，并通过以太网将吊具号及车的信息传送至上位机及在录入计算机内存储，当录入完毕后给PLC发出信号。
上位机作出与输送线相对应的画面及参数，通过PLC给出的指针及录入计算机给出的信息进行显示并与PLC给出的堆栈信息进行比较，上位机根据信息及要求控制出入库的道岔及停止器。
当上位机出现故障时，操作人员人工控制运行，待上位机正常后从PLC调出堆栈信息恢复显示。
在库存入口处的识别系统读头读取载码体信息通过以太网传至上位机，上位机根据库存及车的信息控制入库区的道岔及停止器。当上位机出现故障时，操作人员人工控制运行，待上位机正常后从PLC调出堆栈信息恢复显示。
库区出口处，上位机根据计划及库区信息通过以太网控制停止器。当上位机出现故障时，操作人员人工控制运行。
载车吊具入口处，上位机根据识别系统读头读取载码体信息通过以太网传至上位机，上位机根据车的信息控制道岔及停止器。当上位机出现故障时，操作人员人工控制运行。
在装配悬链整车下线提升机前一工位处（ST48）设置识别系统读头，现场仪表板上线处设置显示计算机及打印机各一台，当车通过ST48工位时，读头将载码体信息读入，并在计算机处显示。
发动机上线完毕后，通过以太网发一信息计算机。计算机能依次显示三个车的信息，并能打印当天的产量及参数。
3.4 吊具储存区
总装车间吊具存储区分空吊具存储区和油漆车身吊具存储区。其中油漆车身吊具存储区由九条宽推杆积放式悬挂输送链系统组成，用来存储不同的车型和同种车型的不同颜色的车身的吊具。
控制系统需要区分吊具的类型的类型，在吊具进入存储区和出存储区时需要鉴别吊具的类型，并与已经输入的信息进行比较，作出吊具应该进入哪一条悬挂输送线存储区，或者哪种吊具从悬挂输送线存储区出去。
在空吊具存储区前有一个坏吊具识别和检修区，把需要检修的吊具送入检修区，进行维修，正常的空吊具进入吊具存储区。


1494G-NX2 Industrial Grade Safety Switch
1492-CABLE001X Digital Cable Wiring System
20G11GD011AA0NNNNN PowerFlex 755 AC Drive
20BD248A3ANNAND1 PowerFlex 700 248 A 200 Hp AC Drive
21VD034A0AYYANC0AN-LR 21V Fan & Pump Packaged Drive
Allen Bradley 1492-AIFM16-F-​3 /A Fusible Analog IFM Interface Module WARRANTY
20BD875A3ANNNDD0 PowerFlex 700 875 A 700 Hp AC Drive
140M-C2T-C10-KY MOTOR PROTECTION CIRCUIT BREAKER
190S-ANDJ2-CB63S-KN 4 - 6.3 A 190S Compact Comb Starter w/CB
MPG-B025-091M24 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,MULTI,BRK
21VD011A3AYNAHC0BN-LR 21V Fan & Pump Packaged Drive
Allen-Bradley 1771-CK
100-VAWG10-85 Wire
153H-F317FBDB-56-3-4G Controller w/Circuit Breaker
9301-2SE3200DES SUPT RENEWAL CONTRACT FOR 93012SE3200DE RSVIEW32 RUNTIME 300 SOFTWARE (GERMAN)
Aviom AN16/i 16/i AN-16 Channel Input Module System
103S-EWD2-FC32X-KN 23 - 32 A MCS Starter & Circuit Breaker
ALLEN BRADLEY 800FP-E4PX01 NSFP 800FPE4PX01
1746-R17 SLC Replacement Fuse Holder
140-CUV-KJ Undervoltage Release Module
100S-C09DJ404BC 9A MCS Safety Contactor
1494C-DNX400-A4-D 400A Cable Operated Disconnect Kit
20BD034A0AYYANA0 PowerFlex 700 34 A 25 Hp AC Drive
20BP292N0NNNNNC0 PowerFlex 700 292 A 160 kW. AC Drive
100-D115EZJ11 115 A MCS Contactor
2090-CPWM7DF-12AA01 MP-Series 1 m Length Power Cable
153H-DF108FBD-51-6PK SOLID-STATE CONTROLLER / CIRCUIT BREAKER
103T-AWD2-QB10X-E1B Combination Starter
1768-M04SE CompactLogix Motion Module
193-T1BC21 17.5-21.5 A Bimetallic Overload Relay
ALLEN BRADLEY 800T-X559E/REC​HARGE-REQUEST NSPP 800TX559ERECHA​RG
103S-DTD2-DC25B-R 18 - 25 A MCS Starter & Circuit Breaker
194L-A25-7253 Control and Load Switch
2711-B6C14 PV600 COLOR KEY&TOUCH, MBUS & RS232 PRINT WITH MODBUS COMMUNICATIONS & RS-232 PRINTER PORT
103T-BWD3-RC16B-E1D-KN-R Combination Starter
Allen Bradley 1746-NT8 TC/MV Input 8CH FRN 1.40 2012 SEVERAL AILABLE
194E-FA20-P11-TN Load Switch
ALLEN BRADLEY 1746-OBP16 SERIES C OUTPUT MODULE DOOR MISSING OUT OF BOX
Allen-Bradley 1720-P1
Allen Bradley Servo Kinetix6000 2094-BM01-S
193-EC3AB E3 Plus 1-5 A Overload Relay
ALLEN BRADLEY PROGRAMMING TERMINAL 1201-HJPX SER. A FRN. 2.01
ALLEN BRADLEY 1794-OF4I FNFP 1794OF4I
1492-N40Y END BARRIER FOR TERMINAL BLOCK
1395-117444 POLE PARTS,BUL-1370AR,600HP
112-C12FBE1D-6P Fusible Disconnect Combination Starter
ALLEN BRADLEY SLC 500 DC INPUT MODULE 10-30Vdc 16 INPUT SERIES C
140U-I3C3-D12-S 125 A Molded Case Circuit-Breaker
1494G-GF3J6-203W-421 NEMA 600A Enclosed Disconnect
153H-B97ABD-47 NEMA Controller w/Circuit Breaker
1492-CABLE005TBNH Digital Cable Wiring System
100-K12ZQ400M IEC 12 A Contactor
1489-A1D150 UL489 MINI CIRCUIT BIEC60947-2 MINI CIRC
140U-H6C3-C25-F H frame molded case circuit-breaker
1775-S4B PLC-3 Combination Module
20AD8P0A0AYYANG1 PowerFlex 70 8 A 5 Hp AC Drive
190E-AND2-CA63X 0.4 - 0.63 A 190E Eco Starter with CB
103S-BWDJ4-CB63C 4 - 6.3 A MCS Starter & Circuit Breaker
20DB042A3EYNACCAL 42 A 15 Hp AC Drive
1485C-F30M5-Z5 DeviceNet Physical Media
1485C-P8Z5-C DeviceNet Physical Media
20BD027A3AYYANC0 PowerFlex 700 27 A 20 Hp AC Drive
9305-RSVADDCITR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCIT RSVIEW32 ACTIVE DISPLAY SYSTEM DEDICATED CLIENT SOFTWARE (ITALIAN)
1492-CM800-LD004 Conversion Module
1791ES-IB16 Guard I/O 16 Point Digital Input
1492-MS6X12V451-500 Wiring System 6mm x 12mm 80 Mkrs/Crd
103S-AWZJ3-CB10C 0.63 - 1 A MCS Starter & Circuit Breaker
20DD022A0EYNANAEE PowerFlex 700S 22 A 15 Hp AC Drive
1492-HWACAB045Y Honeywell Analog Cable Wiring System
20G1ANC140AA0NNNNN PowerFlex 755 AC Drive
20DD065A3EYNARCSL 65 A 50 Hp AC Drive
103T-ETD3-TC25XC-C2C-KN-TE Combination Starter
30 Amp Mitsubishi Breaker Disconnect NF30-CB
22B-D4P0C104 PowerFlex 40 1.5 kW (2 Hp) AC Drive
50.75 RSF Elektronik Scale MSA 370.14 ML 1140 MM
Allen-Bradley 1778-OSC
20BB154A0ANNADA0 PowerFlex 700 154 A 60 Hp AC Drive
103H-BFBD2-DC10X-6P-A20 IEC Enclosed Combination Motor Controlle
2364-SPE63A CNTRL FUSE: 10KVA XFMR,575VAC,N CUR CODE
9356-STD2300U1 UPGRADE: IN-SUPT: RSSQL STAND.150 TAG TO 1500 TAG
ALLEN BRADLEY ANALOG INPUT MODULE 1771-IFE C
1201-HCS1 CopyCat Programmer HIM
140DDI84100 FACTORY Modicon DC IN 140-DDI-841-00
1485AS-T1M5 DEVICE NET TERMINATOR
1492-FB2M30-L 2 POLE FUSE MIDGET ILL
1791D-N4CV2X CompactBlock 6 Analog Comb Base Block
171047A ENCODER CABLE WITH CONNECTOR
ALLEN BRADLEY 1783-MS10T
9381-PP15KENS SUPT RENEWAL CONTRACT FOR 9381PP15KEN RSBATCH FOR PROCESSLOGIX PC PHASES - 15000 TAGS
20AC037F3AYNANC0 PowerFlex 70 37 A 18.5 kW AC Drive
Allen-Bradley AB 1771-IFE Analog Input Module 12-bit
Allen Bradley 1492-IFM20F Interface Module Ser. A Rev.A
1494F-S1-NP Disconnect Switch Handle
1746-IA16 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER
1747-UICC13 SLC Cable
ALLENBRADLEY1794-0A8IOUTPUTMODULE17940A8I
8720SM-030S4JAS2 30 KW/63.1 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.
20AE022A3AYNNEC0 PowerFlex 70 22 A 20 Hp AC Drive
30 Amp Buss Bussman 2 Pole Fuse Terminal Block 600V
190E-BND2-CB16B 1 - 1.6 A 190E Eco Starter with CB
1492-MS5X12V61-70 Wiring System 5mm x 12mm 80 Mkrs/Crd
150-F251FCDB-8L-20E 150 Motor Controller
Allen Bradley 1746-IB16 Ser B INPUT MODULE DC 16POINT SLC500
1492-ACAB005EE69 Analog Cable Wiring System
140M-F-DC10X-RN Enclosed IEC Motor Protection
2361-SPE01A CTRL FUSES: R-T CODES,575VAC/20KVA XFRM
20DD180A3EYNACANE PowerFlex 700S 180 A 150 Hp AC Drive
Allen-Bradley 2711P-B6C20D PanelView Plus 600; Color/Touch/Et​hernet/RS-232
103T-CWD2-RC10B-C2B-R Combination Starter
20CD650H0ANNBNB0 PowerFlex 700H 650 A 500 Hp AC Drive
1758-RTU202 DataSite 1758-RTU202 B
20G1ABE460AN0NNNNN PowerFlex 755
Allen Bradley Flex I/O Power Supply 1794-ASB2 1794AS82
14185 Omron C200H-ID212 Input Module
20G14NC260JN0NNNNN PowerFlex 755 AC Drive
1756-CNB ControlLogix Communication Module
1497D-A18-M11-0-4 1EN PURPOSE TRANSFORMER
109-CBKC0-E1D-2 IEC Enclosed Non-Reversing Starter
1495-N18 KIT,AUX CONTACT FOR CIRCUIT BREAKER
100-VAWG18-R16 Wire
1492-M6X10H1-50 Wiring System 6mm x 10mm 120 Mkrs/ Crd
1494F-DX200-NP No Pack 200 A Disconnect Switch
100S-C23D23C 23 A MCS Safety Contactor
21T-180700-A03-50C Carrier Liquiflo 2.0 AC Drive
IN BOX Honeywell Equipment Interface Module with Communicating Thermostat
103T-DTF3-RC16D-C2C-F11-KN-TE-V IEC Combination Starter
21T-179615-903-4ZB LiquiFlo 2.0 Carrier Corp 460 A AC Drive
9381-P10KENS SUPT RENEWAL CONTRACT FOR 9381P10KEN RSBATCH FOR PROCESSLOGIX - 10000 TAGS
112-C12FBE1D-1-4G-6P-7 Fusible Disonnect Combination Starter
194R-HF-400-3D HARDWARE BAG
100S-C97DJ31C 97 A MCS IEC safety contactor
Allen Brabley 1746-IV16 Input Module SLC500 VGC
6182H-15KRH15D VVCE 1500, KEYPAD, STD MEM, CNET, DC INCL RS232, ETHERNET, USB, 128MB RAM, 128MB FLASH
1233-CNAD-A2J-41 NEMA Pump Panel,Slim line,CB Type
20A-RF-05-A3 PowerFlex 70 External EMC Filter Kit
9358-BBKEY10U1R UPGRADE: OUT-SUPT: RSBW BACK-UP KEY 03 TO 10
9358-PBNT10ENE RSBATCH NT FOR PROCESSLOGIX 10 UNITS
1485C-P6W5-Z5 DeviceNet Physical Media
1761-NET-ENI ETHERNET INTERFACE FOR MICROLOGIX AND COMPACTLOGIX
190S-BND2-CC10C-KN-R10-V 190S Compact Comb Starter w/CB
20DD014A0NYNAEANE PowerFlex 700S 14 A 10 Hp AC Drive
191E-AND3-CB25X-KN-R10 191E Reversing EcoStarter w/CB
1494V-DH233-E 30A Variable-Depth Disconnect Kit
Allen Bradley 1770-TA Industrial CRT Terminal WOW
1492-CAM2Y TERMINAL BLOCK,YELLOW 600V MAX
140M-D8E-C10-BX-KN 140M Circuit Breaker
20DJ590N3ENNBCGNE PowerFlex 700S 590 A 500 Hp AC Drive
ALLEN BRADLEY 17710DD 120V ISOLATED OUTPUT MODULE
1492-100X PWR BLK Feed-Thru/SPLICER 3-POLE 175 A
20DR096A0ENNANCNL PowerFlex 700S 96 A 75 Hp AC Drive
2090-XXNPMP-8S09 MP-Series 9 m Length Power Cable
107S-ATT3-CB40C 2.5 - 4 A Reversing Starter & Breaker
1336-BR-SP8A RECT,BRIDGE (CB),1336SFTE,575V,300-800HP
104-C30ZJ02 30 A Reversing Contactor
190E-ANJ2-CB16X 1 - 1.6 A 190E Eco Starter with CB
20DD8P0A0EYYANAAE POWERFLEX 700S,480 VAC, 3 PH, 8 A
1794-OE4K CONFORMAL COATED, ANALOG OUPUT MODULE, 4 POINT
2030-MLXCF-SYSP ElectroGuard Bulletin 2030
20DJ590A0ENNBNANE PowerFlex 700S 590 A 500 Hp AC Drive
1494V-DJ621-A-D-E-F-G Variable-Depth Disconnect Kit Disconnect
190S-AND2-CB63C-KN-S10 4 - 6.3 A 190S Compact Comb Starter w/CB
1492-H2BL TERMINAL BLOCK 600V MAX
194L-E25-1753-6N Control and Load Switch
1492-MS5X9H51-100 Wiring System 5mm x 9mm 80 Mkrs/Crd
1769-IQ6XOW4 CompactLogix 10 Point Module
20BD5P0A0AYNAEB0 PowerFlex 700 5 A 3 Hp AC Drive
140U-DEMO2 Molded Case Circuit-Breaker
20BD034A3AYYACD0 PowerFlex 700 34 A 25 Hp AC Drive
190S-CND2-CC16R-KY-V 10 - 16 A 190S Compact Comb Starter w/CB
1492-IFM40DS24-4 Wiring System
ALLEN BRADLEY 1756-OF4/A ANALOG OUTPUT MODULE
ALLEN BRADLEY REDI PANEL 2705-K11C1
1326AB-B410G-M2L MOTOR,SERVO,460V,2.7NM,5000RPM,MULTI,IP67
20G14TF370JN0NNNNN PowerFlex 755
1492-CABLE012C Digital Cable Wiring System
100-C60DJ00 60 A 100-C contactor
2300-SPJ01A MOVS:230VAC
1494G-BF3J6 NEMA 30A Enclosed Disconnect
20AD4C0AYNNNC0 PowerFlex 70 3.4 A 2 Hp AC Drive
194L-E32-1753 Control And Load Switch
152B-F201FBD-51 Controller w/Fusible Disc & IC
1756-A13 13 SLOT CONTROLLOGIX CHASSIS
1494C-DH611-A3-E 100A Cable Operated Disconnect Kit
190E-CND2-DC10C-KY 6.3 - 10 A 190E Eco Starter with CB
20BD325N3ANNNNC0 PowerFlex 700 325 A 250 Hp AC Drive
20DD2P1A3EYNANANL PowerFlex 700S 2.1 A 1 Hp AC Drive
105-C23FBE1E-6P Reversing Starter
9323-PI300D A.I SERIES PLC-5/250 OFFLINE/ONLINE PROGRAMMING SP: 11/01/06
1201-HAB For HIM Cradle NEMA 1 Blank Cover
100-D140D00 MCS Contactor
20BB2P2A3AYYBNB0 PowerFlex 700 2.2 A 0.5 Hp AC Drive
1492-CABLE190Y Digital Cable Wiring System
Allen Bradley 1771-IFE/C Analog Input Module 12 bit
103T-DTD4-RB63B-E1D-KN-TE IEC Combination Starter
20BD077A3AYNACC0 PowerFlex 700 77 A 60 Hp AC Drive
190S-DNZJ2-JB63C-S11 4 - 6.3 A 190S Compact Comb Starter w/CB
107T-AWD3-QB10C-E1B-KN Rev. Combination Starter
194E-FA32-PD10 Load Switch