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摘要:锅炉装置DCS控制系统采用ABB贝利公司的INFI系列N90系统,本文主要讲述了主控制器故障的处理过程,并对原因进行了分析。
1锅炉装置DCS控制系统介绍
公司热电厂锅炉装置承担着为公司提供高、低压蒸汽和汽轮机发电所需的能源,是热电厂重要的装置,其控制系统采用ABB贝利公司的INFI系列N90系统,目前已运行25年;在2000年对部分I/O卡件进行升级更换;2006年对操作站进行升级更换,操作站由一台服务器升级为两台。2010年对DCS电源进行升级改造。
2事故经过
2015年5月6日5时10分,仪表车间值班员接到值长打来的电话,说明#1炉装置DCS系统发生故障,大面积测量数据异常,许多执行器无法进行正常调节,要求其尽快赶往事故现场进行处理。赶到现场后发现#1炉大部分测量数据显示粉色(故障状态),32台二次风执行器无法正常操作,锅炉装置的温度、压力、液位等参数无法进行控制,装置随时有汽包满水、超压、超温等危险,控制系统急需恢复。
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PALL HH9681S20DNTW3 HYDRAULIC FILTER 6000PSI 1/2IN NPT 1-1/4IN D596098
PALL HC8310FKP16Z ULTIPOR III CASE OF 6 HYDRAULIC FILTER D538462
HYDAC FLNDBN3HC160DDE10A1.0 CHANGE-OVER INLINE HYDRAULIC FILTER D563816
PALL UR219CC12 04JNYR85 HYDRAULIC FILTER 0-600PSI 1IN NPT D583937
PALL UR219CC12 04J69Y645 HYDRAULIC FILTER 0-41PSI 3/4IN NPT D583974
VICKERS OFP 35 S 11 737322 HYDRAULIC FILTER D518014
VICKERS OFP 35 S 11 737322 HYDRAULIC FILTER D518013
PUROLATOR PI 2130-58-NBR DUPLEX IN-LINE HYDRAULIC FILTER ASSEMBLY D594893
PTI DP83-250-GF-B HYDRAULIC OIL FILTER ELEMENT D591109
PALL HC8904FKS35HY213 ULTIPOR III HYDRAULIC FILTERS D513178
PALL HC8904FKS35HY213 ULTIPOR III HYDRAULIC FILTER D513179
CU414517 400050 AUTO-KLEAN STAINLESS HYDRAULIC FILTER CARTRIDGE D587000
STAUFF SF-045G10B-TN/B/V/2 1-1/4 IN NPT HYDRAULIC FILTER D527835
PARKER 909308 74W HYDRAULIC FILTER ELEMENT D593025
PTI F7F081HF-BP0KHX DOUBLE HYDRAULIC FILTER SYSTEM 350PSI 81GPM 1-1/4IN D596575
PARKER 932563 MODUFLOW IL2/RF2 HYDRAULIC FILTER ELEMENT 25W D588381
PALL HH8640A20 ROTOLOK DUPLEX HYDRAULIC FILTER ASSEMBLY D550105
PALL 8640 ROTOLOK DUPLEX HYDRAULIC FILTER ASSEMBLY D550104
SCHROEDER NFN301NNZX3BMS12LC HYDRAULIC FILTER SER A 3/4IN NPT D584011
HYCON RFBNHC330G10B1.1/5 RETURN LINE HYDRAULIC FILTER 2IN NPT D584217
PALL 8640 DUPLEX HYDRAULIC FILTER ASSEMBLY D551766
PALL HH9661A24UTTK8T1 HYDRAULIC FILTER 1-1/2IN NPT 6000PSI D595877
PALL HC0653FCG39Z HYDRAULIC FILTER D538279
PARKER HN15L-4CG COALESCING HSG W/ DIFF PRESS GAUGE 500PSI 3/8IN NPT D585705
HYDAC 1267651 0250 DN 010 BH4HC /-V BETAMICRON 4 FILTER ELEMENT D566033
HYDAC 1282782 0250 DN 003 BH4HC /-V BETAMICRON 4 FILTER ELEMENT D566037
SMC EM601H-010N HYDRAULIC FILTER ELEMENT D593478
EATON 300265 01.E 600.10VG.30.E.P HYDRAULIC FILTER ELEMENT D589948
HYDAC 1267651 0250 DN 010 BH4HC /-V BETAMICRON 4 FILTER ELEMENT D566035
PARKER 50P1 10CML 50PP 1 81 TELL TALE 1-1/2IN NPT HYDRAULIC FILTER D565285
PARKER 50P1 10Q ML 50PP 181 TELL TALE 1-1/2 IN NPT HYDRAULIC FILTER D565286
MITSUBISHI EM401H-105N 3A177227X009 HYDRAULIC SUCTION FILTER D586562
VOKES C6370012 MICROFELT XL OIL LUBE FILTER ELEMENT D563853
PALL HH8600A12KSRBST 3/4 IN NPT HYDRAULIC FILTER D565110
PARKER 51P 1 10C M 50PP 1 81 TELL TALE 1-1/2 IN NPT HYDRAULIC FILTER D565280
SCHRODER SKB2-11P-1 FLUID FILTER ELEMENT D568970
PALL HC8310FKP16Z ULTIPOR III HYDRAULIC FILTER D538156
VOKES C6370012 MICROFELT XL OIL LUBE FILTER ELEMENT D563867
DES-CASE DC-4 DESICCANT BREATHER D592285
TAISEI KOGYO P-UL-12A-40UW HYDRAULIC FILTER ELEMENT D586140
PARKER 923041 HYDRAULIC FILTER ELEMENT D591882
PARKER 95S6 BALSTON STAINLESS PROCESS ANALYZER SAMPLE FILTER D592113
PALL HC8310FKP16Z ULTIPOR III HYDRAULIC FILTER D538158
HY-PRO HP101L36-6MB HYDRAULIC FILTER ELEMENT D541576